Instrukcja obsługi Waterco Micron SPDD Nozzle Plate Mount Deep Bed Filters

Waterco Filtr wody Micron SPDD Nozzle Plate Mount Deep Bed Filters

Przeczytaj poniżej 📖 instrukcję obsługi w języku polskim dla Waterco Micron SPDD Nozzle Plate Mount Deep Bed Filters (28 stron) w kategorii Filtr wody. Ta instrukcja była pomocna dla 12 osób i została oceniona przez 2 użytkowników na średnio 4.5 gwiazdek

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Owner's Manual

Notice to Installer

This manual contains important information about the installation, operation

and safe use of this product. Once the product has been installed this manual

must be given to the owner/operator of this equipment.

COMMERCIAL FILTER

Table of

SAFETY INFORMATION 01

WATERCO FIBREGLASS FILTERS 02

MAXIMUM RATED PRESSURE 02

MATERIAL COMPATABILITY 02

FILTRATION 03

BACKWASH (Reverse ow) 04

AIR SCOUR BACKWASH 05

INSTALLATION 06

LIFTING 06

GENERAL LOCATION 07

CONNECTION AND PIPEWORK 07

DUAL PRESSURE GAUGE INSTALLATION 07

VALVE SET UP 08

DRAIN CONNECTION 09

DRAIN WATER ONLY – NO CONNECTIONS 09

CONNECT PERMANENT DRAIN VALVE/PIPE 09

INSTALLATION MEDIA 10

SIDE MOUNT MODELS 10

WET TESTING 10

ADDING MEDIA 10

LID INSTALLATION 11

DUAL YOKE LID TYPE 11

LOCK RING TYPE 12

INSTALLATION OF MULTIPORT VALVE 13

MULTIPORT VALVE OPERATION 13

BUTTERFLY VALVE MANIFOLD OPERATION 14

FILTER POSITION 14

BACKWASH POSITION 14

RINSE POSITION 14

INITIAL STARTUP 15

BACKWASHING 16

CONDITIONS FOR BACKWASHING 16

IMPORTANCE OF BACKWASHING 16

BACKWASHING INSTRUCTIONS 17

WITHOUT AIR SCOUR 17

WITH AIR SCOUR (No Multiport valve) 17

MAINTENANCE GUIDE 18

MEDIA REMOVAL 18

LATERAL MANHOLE AND BOLT TORQUES 19

LID ASSEMBLY 20

LATERAL / NOZZLE ASSEMBLIES 21

FLANGE ASSEMBLY 24

SIGHT GLASS ASSEMBLY PROCESS (80MM) 25

WINTERISING 25

WARRANTY 25

01Commercial Filter Manual |

SAFETY INFORMATION

1. Waterco Commercial Fibreglass Vessels are designed to work with water at a temperature > 0°C

/ 32°F and < 50°C/122°F. The vessel should never be operated outside of these temperatures

or damage may occur.

2. The installation should be carried out in accordance to local safety standards and by laws.

3. AnymodicationofthelterrequiresthepriorconsentfromWaterco.Originalreplacement

parts and accessories authorised by the manufacturer ensure a high level of safety. Waterco

assumes no liability for the damage and injuries caused by unauthorised replacement parts

and accessories.

4. Theusershouldmakesurethattheinstallationiscarriedoutbyqualiedauthorisedpersons

andthatthesepersonshaverstcarefullyreadthefollowinginstructions.

5. Theoperatingsafetyofthelterisonlyguaranteediftheinstallationandoperationinstructions

are correctly followed.

6. In the event of defective operation or fault, contact Waterco or its nearest authorised service

agent.

7. To reduce the risk of injury, do not permit children or untrained personnel to use this product.

8. Incorrectlyinstalledequipmentmayfail,causingsevereinjuryorpropertydamage.

9. Chemical spills and fumes can cause corrosion to metal components. Corrosion can cause

equipmenttofail,resultinginsevereinjuryorpropertydamage.Donotstorechemicalsnear

yourequipment.

02 | Commercial Filter Manual

WATERCO FIBREGLASS FILTERS

Waterco Commercial Fibreglass Vessels embody the latest in breglass winding technology

WatercoCommercialVesselsconsistofaninnershellofberglassreinforcedpolyesterresinwound

overwithbreglasslament.

Waterco’sdigitallycontrolledlamentwindingfaultlesslywindscontinuousstrandsofhighquality

breglasslamentundercontrolledtensiontocreatearenedconsistencyandsuperiorquality.

There are no special tank linings which can corrode or electrolyse.

MAXIMUM RATED PRESSURE

Waterco Commercial Vessels can be supplied with maximum rated pressures of;

2.5 bar / 36 psi maximum rated pressure

4 bar / 58 psi maximum rated pressure

6 bar / 88 psi maximum rated pressure

8 bar / 116 psi maximum rated pressure

And 10 bar / 145 psi maximum rated pressure in some models.

WhilstWatercodesignsandmanufacturesCommercialVesselstoasuperiorquality,whendesigning

a system allowances should be made for pressure surges such as;

 - Pressurespikesatshuto

- Pressure build up from dirty media

- Other unforeseen pressure spikes

Maximum clean operating pressure should be at least 40% below maximum rated pressure.

MATERIAL COMPATABILITY

Itistheresponsibilityofthesystemdesigner/operatortoensurethatuids,chemicalcompositions

and concentrations, and the pH proposed to be used in the vessel are compatible with the materials

of the vessel.

Contact Waterco prior to ordering to check compatibility.

It is the responsibility of the system designer/operator to ensure sucient safety

margin of operating pressure to the vessels’ maximum rated pressure. Systems that

are operated outside of the guidelines contained within this manual will void warranty.

03Commercial Filter Manual |

FILTRATION

Waterco Commercial Vessels can be congured to provide general ltration, multi-stage water

treatmentltration,chemicalandodorremoval,ordemineralisation.

Designed fordown-ow use, unlteredwater enters thevesselthrough theupper inuent port.

Onceenteringthedistributionheader,thewaterowsthroughahydraulicallybalancedsystemof

divertersstrategicallyplacedoverthelterbed.

Evendistributionofthewaterisachievedthroughouttheltertank,whichresultsinlowlevelsof

turbulenceand minimal dierential pressure losses.Water ow paths are parallelandvertical at

thesurfaceoftheltermediabedresultinginowcapabilitiesupto49m3/m2/hr or 20 US gpm/ft2

velocity without creating channeling within the media bed (depending on media type).

Water is passed through media in a downward direction where it is collected through the use of

“V”slottedlateralsornozzlesdesignedtoretainthesmallltermediaparticles.Afterenteringthe

collectionheader,thelteredwaterexitsthetankthroughthelowereuentport.

05Commercial Filter Manual |

AIR SCOUR BACKWASH

Waterco SPDD and MPD series nozzle plate vessels may use air assisted backwash.

SM/SMD/SMDD and M/MD series, custom air scour laterals and 2”ARV must be included to allow

air assisted backwash.

              

constructed.

There are two options of air scour backwashing available;

 

2. Air + water

Waterco does not recommended using air OR air and water at the same time without suitable

design by a qualied hydraulic engineer.

Air velocity is generally 50m/m/hr or 3-5 CFM/ft depending on method, and provides a more 



The time taken to backwash various types of media will vary, depending on;

1. If the backwash is air scour assisted

2. The debris, density or content of collected material

3. The media type

4. The backwash velocity

 

As a general guide, backwashing using a velocity of 36-48m/m/hr or 15-20 US gpm/ft may take

between 3-5 minutes depending on media loading. Additionally backwashing while injecting air



NOTE: Up-ow ltration should only be performed if the vessel has been specically designed

for this use. Please consult Waterco prior to ordering vessels for up ow use.

06 | Commercial Filter Manual

INSTALLATION

LIFTING

07Commercial Filter Manual |

GENERAL LOCATION

1. Vesselsshouldbelocatedsothattheyarefreefromooding,suchasawayfromsumps,ood

areas etc.

2. Vessels should be placed on a suitable base (such as level concrete) that is designed to

accommodatetheoperationalweightofthevesseli.e.lterdryweight+media+water.

3. Vessels should, where possible be positioned under cover from direct sunlight.

4. Vessels should be positioned so that they are easily accessible for the operation of the valve

system.

5. Vessels should be positioned so that manholes and sight glasses can be easily accessed (please

consult Waterco for custom designs and location of manways and sight glasses etc).

6. Vessels should ideally be positioned as close as possible to the water source and plant.

CONNECTION AND PIPEWORK

7. Where Waterco Commercial Vessels are provided with a ange connection, bellows type

exiblejointsshouldbeusedbetweenplantpipeworkandthevesselangetofacilitateany

movement.

8. Alwaysusesucientpipesupportstoeliminatestressonbulkheadportsoranges.Thepiping

shouldbesupportedindependentofthelter.

9. Checkthattheincomingwaterpressureiswithinthelter’srecommendedworkingpressure.

10. A pressure limiting device should be installed to prevent maximum operating pressure being

exceeded.

11. Install isolation valves at the inlet and outlet of the vessel or on the inlet and outlets of the

Multiport Valve. This will allow maintenance if the vessel is below water level or connected to

mains water supply.

12. Minimisethelengthofpipeandthenumberofttingstominimiserestrictionstowaterow.

13. Connect all plumbing to the Multiport Valve or valve battery set up, taking care that all plumbing

connections are glued and tightened securely to prevent leaking.

14. EnsuresolventsarenotexcessivelyappliedtottingsasthiscoulddamageO’ringsandcreate

sealing problems.

15. Donotovertightenttingsoradapters.

DUAL PRESSURE GAUGE INSTALLATION

Refer to the Dual Pressure Gauge manual

08 | Commercial Filter Manual

VALVE SET UP

Waterco’s Commercial Vessels with bulkhead ports are suitable for use with Waterco Multiport

Valves. 50mm (2"), 65mm (2.5"), 80mm (3") or 100mm (4") options are available.

ForvesselssuppliedwithangeorbulkheadportswhichdonothaveaMultiportvalve,thefollowing

valvecongurationsmaybeused;

09Commercial Filter Manual |

DRAIN CONNECTION

The drain connection can be used to drain water or water and media from the vessel

(40/50/80mm or 1.5/2.0/3.0” drain assemblies are the same)

DRAIN WATER ONLY – NO CONNECTIONS

16. To drain water only, remove Drain End Cap, taking care not to touch or release tension on the

bulkhead lock nut

CONNECT PERMANENT DRAIN VALVE/PIPE

If utilising any connections to the drain assembly, take care not to touch or release tension on the

bulkhead lock nut.

17. For ALL vessels;

a. Remove the Drain Plug Cap only, taking care not to touch or release tension on the

bulkhead lock nut

b. Replace the Drain Plug Cap with the adaptor

c. Connect pipework to the adaptor

18. For SPDD or MPD series vessels ONLY;

a. release the drain plug body assembly taking care not to touch the bulkhead lock nut

b. remove the drain plug body and lateral and end cap media protection

c. replace drain plug body with Waterco half union Diagram B. (either 40mm or 50mm

depending on model)

d. connect pipework to Waterco half union

e. secure external pipework to ensure no movement or leverage on bulkhead connection

19. MEDIA FLUSH OUT

a. Remove the Drain Plug Body including the Drain Plug End Cap, taking care not to touch or

release tension on the bulkhead lock nut

b. Removethesectionoflterlateral(mediaprotection)

c. Mediawillowoutthroughthedrain.Fluidisemediawithinthelterforbestresults

11Commercial Filter Manual |

LID INSTALLATION

NOTE: Lubricant should be silicon based and not petrochemical based

DUAL YOKE LID TYPE

See assemblies section (page 20) for further detail

Lid with ARV

Lid without ARV

Specyfikacje produktu

Marka:	Waterco
Kategoria:	Filtr wody
Model:	Micron SPDD Nozzle Plate Mount Deep Bed Filters

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