Instrukcja obsługi PolyJohn FWD3-1000

PolyJohn pralka FWD3-1000

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FWD1 to FWD2 - Shur o Conversion Instruct
February 2009
Page 1 of 4
FWD1 to FWD2
Fresh Water Delivery System
FWD1-0501 Shur o Conversion Instructions
~~Assembly Tools Required~~
• Phillips Screwdriver • Slotted Screwdriver • Pliers • Scissors
• Wire Crimpers • Wire Cutters • Needle Nose Pliers • Scotch Tape
• Rivet Gun • Channel Lock • Te on Plumbers Tape
• Drill with 1/2”, 13/64” and 5/32” Bits • Socket Wrench with 3/8” and 11/32” Sockets
We recommend reading through the entire booklet prior to proceeding with installation, service or maintenance.
Full Size Scale Fasteners
(4) PC-000233 - Nylon Lock Nut(2) PC-000111 - Washer
(1) PC-000110 - Rivet
(10) PC-000106 - Washer (1) PC-100138 - Nylon Lock Nut
(4) PC-000155 - Screw
Step 2: Modifying the Tank/Using the Template
Using a 1/2” drill bit, drill two holes in the bottom of the tank (labeled A and B in the diagram below). Drill an additional hole at the top of the tank
(labeled C in the diagram below). IMPORTANT: Make sure not to place hole “C” too close to the left edge of the wall, or the cover will not close.
Locate the template drawing provided in the parts bag and cut it out and place it on the tank shelf so that the two holes for the cover screws line
up with the corresponding circles on the drawing. Secure the template in place using either scotch tape or the (2) PC-000155 - Screws for the cover.
Using a 13/64” bit, drill one hole at each of the four drill spots on the template labeled “SHUR o PUMP 13/64”.” Use a 5/32” bit to drill the  nal two
holes labeled “5/32 DIA.”
POLYJOHN
USA
PolyJohn Enterprises Corp.
2500 Gaspar Ave.
Whiting, IN 46394
Phone: 800-292-1305
Fax: 219-659-0625
www.polyjohn.com
info@polyjohn.com
POLYJOHN
WORLDWIDE
PolyJohn (UK) Ltd.
Equinox 1 Audby Lane
Wetherby, England LS22 7RD
Phone: 44 (0) 1937-583333
Fax: 44 (0) 1937-583322
www.polyjohn.co.uk
sales@polyjohn.co.uk
POLYJOHN
CANADA
PolyJohn Canada
P.O. Box 2300
199 Forest Plain Rd.
Orillia, Ontario LV3 6S2
Phone: 800-465-9590
Fax: 705-325-8250
www.polyjohncanada.ca
info@polyjohncanada.ca
Instructions
Step 1: Disconnecting the Pump
Disconnect the power and drain the tank. Using a Phillips Screwdriver, loosen the (2) PC-000155 - Screws from the Pump cover and remove. Using
a slotted screwdriver loosen and remove the PC-000351 - Hose Clamp and disconnect the PC-100313 - Elbow from the welded-in 3/4” raised pipe
tting on the left hand side of the PC-000611 - Shur o Pump. Unscrew the PC-100312 - Wingnut Swivel Elbow from the pump and remove along
with the 3-1/2” tube with hose clamp. Remove the Hatch cover and unscrew the 52” PVC intake pipe and remove. Disconnect the PC-000650 -
Liquid Level Switch wire leads from the PC-000632 - Relay Mouser inside the electrical box. Unscrew the PVC pipe with the Liquid Level Switch/
Reducer and remove. Discard the two elbows, two hose clamps, 3-1/2” tube, two PVC pipes and the Liquid Level Switch/Reducer. Disconnect the pump
from the PC-000632 - Relay Mouser and PC-000660 - GFCI cord. NOTE: The green pump wire will need to be cut in order to remove from the electri-
cal box, also the cut ends will need to be stripped back to a 3/8” insulation. Unscrew the (4) PC-000155 - Screws from the PC-000611 - Pump and the
(2) PC-000166 - Screws from the electrical box. Remove the PC-000390 - Flexible Hose Connector from the pump and discard along with the Electrical
Box. Set aside the pump with the PC-000359 - Elbow attached.
Step 3. Inserting the Grommets & Tubing
Insert one PC-000415 - Grommet into each of the 1/2” holes at the bottom of the tank. NOTE: Using liquid soap will help lubricate the tubing when
feeding through the grommets. Begin feeding the CT38-075 tubing through the grommet closest to the center of the tank (the location marked A
in Step 2 diagram) until the tubing extends approximately 1/2” past the grommet. Feed the tube through the other grommet in the bottom of the
tank until the curvature of the tube does not extend below the bottom surface of the tank. Insert a grommet into the 1/2” hole at the top of the
tank from the inside pushing outward to secure the grommet in the hole. Proceed by feeding the CT38-075 tubing through the nal grommet
and into the pump area. NOTE: Stop feeding the tubing through the grommet once the tubing on the interior of the tank has had most of the slack
taken up.
(1) PC-100137 - Screw
FWD1 to FWD2 - Shur o Conversion Instruct
February 2009
Page 2 of 4
Step 4: Installing the PC-000611
- Shur o Pump
Place the PC-000611 - Pump on the tank
shelf matching up the holes in the tank
with the holes in the feet of the pump.
NOTE: Make sure that the arrows on the
pump are pointing toward the center of the
tank. Fasten the pump in place using the
(4) PC-000155 - Screws with (4) PC-000106
- Washers behind the head of the screws
and (4) PC-000106 - Washers with (4) PC-
000233 - Nylon Lock Nuts on the underside
of the pump. Screw one of the PC-000359
- Elbows onto the intake side of the pump.
NOTE: It is suggested to use Te on plumb-
ers tape to seal all connections. Screw the
PC-000299 - SHUR o 50 Mesh Strainer onto
the intake port elbow and then connect
one of the PC-100322 - Tube Fittings onto the strainer. Make sure the end of the CT38-075 - Tube is cut square and then press it into the tube t-
ting. Screw one of the PC-100322 - Tube Fittings onto the PC-000359 - Elbow already attached to the discharge port of the pump. Make sure the
end of the CT38-030 - Discharge Tube is cut square and then press it into the tube tting. Push the last PC-100322 - Tube Fitting onto the other
end of the discharge tube.
STEP 4 DIAGRAM
USING THE PC-000611
SHURFLO PUMP
Step 6: Time Delay Relay Pump/Wiring
Cut the black wire from the circular end of the pump
approximately 3” from where it inserts into the pump
housing. (Strip back the ends of the cut wire to a 3/8”
insulation). From the parts bag, attach a PC-000656 -
Butt Splice to the 3” wire and insert the PM-060003 - 10”
Jumper Wire into the butt splice. Crimp on a PC-000662
- Female Flag Connector to the other end and then con-
nect it to the tab on the TDR labeled “N.O.” Pull the other
section of the cut wire from the wire guide (located on
the bottom side of the pump) and crimp on a female  ag
connector to it and then plug it into the tab on the TDR
labeled “Input.”
Step 7: Male Spade Connectors
Cut o the ag connector from the other black pump
wire and remove it from the wire guide and then attach
a PC-000659 - Insulated Male Spade Connector to it.
Remove the pump’s white wire from the crimp-on wire
nut and attach an insulated male spade connector to it.
NOTE: Do not connect these to anything at this time.
NOTE: Five minutes is the suggested setting for the Time Delay Relay. Adjust accordingly from thirty seconds up to ten minutes, depending upon
usage.
Step 5: Mounting the Time Delay Relay (TDR)
Center the PC-000634 - Time Delay Relay (TDR) over the 5/32” hole on the tank shelf inner (the one closest to the center of the tank) and secure it into
place using (1) PC- 100137 - Screw, (1) PC-100138 - Nylon Lock Nut, and (2) PC-000106 - Washers (1 behind the head of the screw and the other on
the inside of the tank). Make a knot in the GFCI Cord in the area of the cord just below where the wires come out of it. Wrap the PC-100143 - Nylon
Loop Strap around the cord just below the knot (in the area where it rests on the tank in the location of the 5/32” hole)outer . Centering the mounting
hole of the loop strap, rivet it into place using (1) PC-000110 - Rivet and (2) PC-000111 - Washers (1 washer on the topside of the loop strap behind the
head of the rivet and the other inside the tank).
Step 9: Replacing the Cover
Screw the (2) PC-000551 - Plugs with (2) PC-000346 - O-Rings into each of the welded-in pipe  ttings on the tank shelf. Replace the cover using (2)
PC-000155 - Screws with (2) PC-000106 - Washers. NOTE: The electrical cord is routed where the water line used to come out and the water line is
routed where the electrical cord used to come out. The upgrade of your FWD1-1000 using the SHUR o Pump is now complete.
PUMP GREE N
PUMP BLACK
PUMP WHIT E
N.O.
INPUT
120VAC
INPUT
GFCI GREEN
GFCI BLACK
GFCI WHITE
C
Step 8: Time Delay Relay/GFCI Wiring
Cut the ag connector o of the black wire on the GFCI
plug and replace it with a new female ag connector
and connect it to the tab labeled “C” on the TDR Take .
the white GFCI plug wire out of the crimp-on wire nut
and attach a female ag connector to it and then plug this wire into the “Input 120 VAC” tab on the TDR. Snap a PC-000663 - Wire Tap onto the
black GFCI plug wire and one onto the white GFCI plug wire. Attach the two pump wires with the insulated male connectors (from step 7) to the
wire taps. NOTE: Make sure you match the white pump wire to the white GFCI plug wire, and do the same for the black wires. Attach an insulated
male connector to the green GFCI plug wire and attach a female  ag connector to the green pump wire and connect them together.
FWD1 to FWD2 - Shur o Conversion Instruct
February 2009
Page 3 of 4
FWD1-1000 - Fresh Water Delivery System Prior to Conversion
FWD1-0002 - Pump Cover
(2) PC-000155 - 10-32 x 1” Screw
(2) PC-000106 - Washer
PC-000611 - Shure Flo Pump
(4) PC-000155 - 10-32 x 1” Screw
(4) PC-000106 - Washer
PC-000660 - Elec Box/GFCI Plug
(2) PC-000166 - Screw-10-32 x 1/2”
PC-000632 - Relay Mouser
PC-000654 - Wire Connector
PC-000656 - 14-16 GA. Butt Connector
(5) PC-000657 - 14-16 GA. Wire Flag Terminal
PC-100452 - Hatch & Cover
(8) PC-000102 - Rivet
(8) PC-000106 - Washer
PC-000390
1/2” Mpt x 1/2” IPS x 16” Flex Hose Conn
PC-000359
1/2” Fpt x 1/2” Mpt Hex
PC-000551 - 1/2” Drain Plug
PC-000346 - 1/2” O-Ring
PC-000555
3/4” Plug Hex Head
PC-000362
Float Valve Rod
PC-000360
Float Valve Shuto
PC-000361
Plastic Float
PC-100313 - Elbow
1/2” Mpt x 5/8” Barb
PC-000351
#10 Hose Clamp
CH063-003
5/8” x 3” Clear Hose
**NOT SHOWN
PC-100791 - Decal
“Caution Disconnect Power”
PC-000351
#10 Hose Clamp
PC-100312
Elbow Wingnut Swivel
CP050-40050
1/2” Sch 40 x 50” Long PVC Pipe
(2) PC-100562 - Coupler 1/2” Sckt x 1/2“ Mpt
PM-220560
1/2” Raised Double Spinweld
PC-100561
Reducer 1/8” Fpt x 1/2” Mpt
PC-000650 - Liquid Level Switch
PM-060002 - Wire 18 GA. x 82” Long
(2) PC-000655 - 22-18 GA. Butt Connector
CP050-40052
1/2” Sch 40 x 52” Long PVC Pipe
(2) PC-100562 - Coupler 1/2” Sckt x 1/2” Mpt
PC-000301
1/2” Ezy Filter
FWD1-0001
Main Tank
PC-100789 - Serial I.D. Plate
(2) PC-000110 - Rivet
(2) PC-000111 - Washer

Specyfikacje produktu

Marka: PolyJohn
Kategoria: pralka
Model: FWD3-1000

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