Instrukcja obsługi Union Special 53100C
Union Special
maszyna do szycia
53100C
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CLASS 53100
STREAMLINED HIGH SPEED ZIG-ZAG
MACHINES
53100A
53100B
53100C
53100D
53100E
CATALOG NO.
112R
SECOND EDITION
ADJUSTING INSTRUCTIONS AND
ILLUSTRATED PARTS LIST
STYLES
10/29/03
2
MANUAL NO. 112R ADJUSTING INSTRUCTIONS AND LLUSTRATED PARTS LIST FOR 53100 SERIES MACHINES
Second Edition Copyright 2003
BY
Union Special Corporation Rights Reserved In All Countries
Printed in U.S.A. Nov 2003
FOREWORD
The 5000 series streamlined zig - zag machines covered by this catalog represent the latest design of the UNION SPECIAL
flat bed line. Class 53100 machines offer many advantages on various operations on a variety of garments such as
nightgowns, slips, panties, foundations, children's knit undergarmrnts, men's trousers, women's dresses, blouses, bed jakets
and pajamas.
Light weight presser bar and needle bar driving mechanism make it possible to attain the utmost in speed and production.
The new light weight parts and needle bearings make them lighter running and smoother operating. The light weight presser
bar mechanism reduces pressure required to lift the presser foot.
Automatic lubrication and a new filter type oil return pump, used in conjunction with isolated mounting oil pan base plate,
for returning filtered oil to the main reservoir, has made maintenance simple.
It is our constant aim to furnish carefully prepared information which will enable our customers to secure all possible
advantages from the use of UNION SPECIAL machines. The following pages illustrate and describe the parts used in all of
the machines covered in this catalog.
Union Special representatives will be found in all manufacturing centers, ready to cooperate with you to plan and estimate
requirements.
CONTENTS
IDENTIFICATION OF MACHINE................................................................................................................................................................. 3
APPLICATION OF CATALOG ................................................................................................................................................................... 3
STYLES OF MACHINE ................................................................................................................................................................................3
NEEDLES .................................................................................................................................................................................................... 4
ORDERING REPAIR PARTS ........................................................................................................................................................................ 4
ORDERING REPAIR PARTS (CONTINUED)................................................................................................................................................5
IDENTIFYING PARTS ................................................................................................................................................................................... 5
USE GENUINE NEEDLES AND REPAIR PARTS ...........................................................................................................................................5
TERMS ........................................................................................................................................................................................................ 5
OILING AND THREADING ......................................................................................................................................................................... 5
0ILING AND THREADING DIAGRAM ....................................................................................................................................................... 6
SELF-PRIMING HEAD OIL SIPHON ............................................................................................................................................................ 7
INSTALLING AND MAINTENANCE OF OIL SIPHON ................................................................................................................................. 7
INSTRUCTIONS FOR MECHANICS ............................................................................................................................................................ 8
NEEDLE LEVER STUD SETTING ................................................................................................................................................................... 8
OILING SYSTEM ......................................................................................................................................................................................... 8
SETTING THE ZIG-ZAG MOTION ............................................................................................................................................................... 8
SPACING NEEDLE IN THROAT PLATE ....................................................................................................................................................... 8
SETTING THE LOOPER ............................................................................................................................................................................... 8
SETTING THE LOOPER (CONTINUED) ....................................................................................................................................................... 9
SETTING HEIGHT OF NEEDLE BAR.............................................................................................................................................................9
SYNCHRONIZING LOOPER AND .............................................................................................................................................................9
NEEDLE MOTIONS .....................................................................................................................................................................................9
SYNCHRONIZING LOOPER AND ........................................................................................................................................................... 10
NEEDLE MOTIONS (CONTINUED) .......................................................................................................................................................... 10
SETTING THE FEED DOG .........................................................................................................................................................................10
SETTING THE FEED DOG (CONTINUED) ................................................................................................................................................. 11
CHANGING STITCH LENGTH .................................................................................................................................................................. 11
SETTING THE NEEDLE GUARD ................................................................................................................................................................. 11
SYNCHRONIZATION OF THE UPPER ROLLER FEED ................................................................................................................................ 12
THREADING ............................................................................................................................................................................................. 12
SETTING THE LOOPER THREAD TAKE-UP ................................................................................................................................................ 13
THREAD TENSIONS .................................................................................................................................................................................. 13
PRESSER FOOT PRESSURE ....................................................................................................................................................................... 13
SETTING NEEDLE THREAD TAKE-UP ........................................................................................................................................................ 13
3
IDENTIFICATION OF MACHINE
Each UNION SPECIAL machine is identified by a Style number which is stamped into the name plate on
the machine. Style numbers are classified as standard and special. Standard Style numbers have one or
more letters suffixed, but never contain the letter “Z”. Example: “Style 53100 A”. Special Style numbers
contain the letter “Z”. When only minor changes are made in a standard machine, a “Z” is suffixed to the
standard Style number. Example: “Style 53100 AZ”.
Styles of machines similar in construction are grouped under a class number which differs from the style
number, in that it contains no letters. Example: “53100”.
APPLICATION OF CATALOG
This catalog applies specifically to the standard Styles of machines as listed herein. It can also be
applied with discretion to some Special Styles of machines in this class. Reference to direction, such
as right, left, front, back, etc., are given from the operator’s position while seated at the machine.
Operating direction of handwheel is toward the operator.
STYLES OF MACHINE
High Speed Streamlined Flat Bed, Single Needle, Medium Throw, Zig-Zag Machine. Lightweight
Presser Bar and Needle Bar Driving Mechanism, Single Reservoir EnclosedAutomatic Lubricating
System, Filter Type Oil Return Pump and Oil Siphon Assembly. Lateral Looper Travel, WorkSpace to
Right of Needle Bar 7 3/4 Inches.
53100A For attaching and mitering lace to nightgowns, slips, and panties made from light to medium
weight knit and woven fabrics of cotton, rayon, nylon, dacron and similar materials; also for
hemming panels on two-way stretch foundations. Can be used for purl edge stitching on
children’s knit undergarments. Knee press for raising presser foot. Seam specification 404-
LSa-1.
53100B Power driven upper roller feed. For attaching pre-made waistband linings to tops or to
waistband of men’s trousers, giving hand felled effect. Folder No. 23450L prepared to take
waistbands ranging from 1 1/4 to 4 inches wide, in long lengths, entering from the right, and
produces headings of from 1/8 to 3/4 inches. Seam specification 404-LSb-1.
53100C Same as 53100B, except without folder.
53100D Same as 53100 A. except fitted with open toe “V” type presser foot and swing-up edge
guide attached to the lower presser bar bushing, to be used for abutted edge seaming on
slips and gowns. Seam specification 404-FSa-1.
53100E Differential feed machine. For attaching lace to neck, armholes and bottom of nightgowns,
slips, panties, gathering either the garment, lace or both together. Attaching tiers of lace to
slips, dresses and nightgowns. Setting puff sleeves in blouses, bed jackets and pajamas.
For operations on light to medium weight knit and woven fabrics of cotton, rayon, nylon,
dacron and similar materials where a large percent of the work calls for intermittently or
continuously gathered seams. Knee press for raising presser foot. Seam specification 404-
LSa-1, FSA-I or SSa-1.
SETTING SPRING RETAINERS ON LOOPER ............................................................................................................................................. 14
THREAD TENSION RELEASE ..................................................................................................................................................................... 14
SETTING THE ATTACHMENTS ................................................................................................................................................................... 14
MAIN FRAME, CAST-OFF PLATE, MISCELLANEOUS COVERS AND PLATES ......................................................................................... 17
CLOTH PLATES, CLOTH PLATE COVERS, MISCELLANEOUS AND ATTACHMENTS .............................................................................. 19
MAIN FRAME, BUSHINGS AND MISCELLANEOUS OILING PARTS ........................................................................................................ 21
FOR STYLES 53100B AND C ONLY CLUTCH ASSEMBLY, CLUTCH DRIVE SHAFT GEAR AND HOUSING ASSEMBLY .......................... 23
FOR STYLES 53100B AND C ONLY CLUTCH ASSEMBLY, CLUTCH DRIVE SHAFT GEAR AND HOUSING ASSEMBLY .......................... 25
CRANKSHAFT, NEEDLE LEVER AND LOOPER DRIVING PARTS ............................................................................................................ 27
CRANKSHAFT, NEEDLE LEVER AND LOOPER DRIVING PARTS ............................................................................................................ 29
LOOPER ROCKER AND CONNECTING ROD PARTS ............................................................................................................................ 31
MAIN SHAFT AND FEED MECHANISM ................................................................................................................................................... 33
FOR STYLE 53100E ONLY MAIN SHAFT AND FEED MECHANISM ......................................................................................................... 35
THREAD TENSION AND FOOT LIFTER LEVER PARTS ............................................................................................................................... 37
FEED DOGS, THROAT PLATES AND PRESSER FEET ................................................................................................................................ 39
THREAD STAND, KNEE PRESS AND TAPE REEL PARTS ........................................................................................................................... 41
Specyfikacje produktu
Marka: | Union Special |
Kategoria: | maszyna do szycia |
Model: | 53100C |
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