Instrukcja obsługi Rover 414 (1997)

Rover Auto 414 (1997)

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1689 Rover 214 & 414 Updated Version 09/97
Rover 214 & 414
Service and Repair Manual
Mark Coombs and Christopher Rogers
Models covered
Rover 214 and 414 models fitted with eight or sixteen-valve 1397 cc ‘K-series’ engine
Covers major mechanical features of Cabriolet
Does not cover Diesel engine models
(1689-288-9AA3)
© Haynes Publishing 1997
A book in the Haynes Service and Repair Manual Series
All rights reserved. No part of this book may be reproduced or transmitted
in any form or by any means, electronic or mechanical, including
photocopying, recording or by any information storage or retrieval system,
without permission in writing from the copyright holder.
ISBN 1 85960 458 7
British Library Cataloguing in Publication Data
A catalogue record for this book is available from the British Library.
Printed by J H Haynes & Co. Ltd, Sparkford, Nr Yeovil,
Somerset BA22 7JJ
Haynes Publishing
Sparkford, Nr Yeovil, Somerset BA22 7JJ, England
Haynes North America, Inc
861 Lawrence Drive, Newbury Park, California 91320, USA
Editions Haynes S.A.
147/149, rue Saint Honoré, 75001 PARIS, France
Haynes Publishing Nordiska AB
Fyrisborgsgatan 5, 754 50 Uppsala, Sverige
1689 Rover 214 & 414 Updated Version 09/97
REPAIRS AND OVERHAUL
Engine and Associated Systems
Engine in-car repair procedures Page 2A•1
Engine removal and general overhaul procedures Page 2B•1
Cooling, heating and ventilation systems Page 3•1
Fuel and exhaust systems - carburettor engines Page 4A•1
Fuel and exhaust systems - single-point fuel injected engines Page 4B•1
Fuel and exhaust systems - multi-point fuel injected engines Page 4C•1
Emission control systems Page 4D•1
Ignition system - carburettor engines Page 5A•1
Ignition system - fuel injected engines Page 5B•1
Starting and charging systems Page 5C•1
Transmission
Clutch Page 6•1
Gearbox Page 7•1
Driveshafts Page 8•1
Brakes and Suspension
Braking system Page 9•1
Suspension and steering Page 10•1
Body Equipment
Bodywork and fittings Page 11•1
Body electrical systems Page 12•1
Wiring Diagrams Page 12•20
REFERENCE
Dimensions and Weights Page REF•1
Conversion Factors Page REF•2
Buying Spare Parts and Vehicle Identification Page REF•3
General Repair Procedures Page REF•4
Jacking and Vehicle Support Page REF•5
Radio/cassette Anti-theft System - precaution Page REF•5
Tools and Working Facilities Page REF•6
MOT Test Checks Page REF•8
Fault Finding Page REF•12
Glossary of Technical Terms Page REF•19
Index Page REF•24
Contents
2A
1689 Rover 214 & 414 Updated Version 09/97
Chapter 2 Part A
Engine in-car repair procedures
Camshaft oil seals - renewal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Camshafts and hydraulic tappets - removal, inspection and
refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Compression test - description and interpretation . . . . . . . . . . . . . . 3
Crankshaft oil seals - renewal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Crankshaft pulley - removal and refitting . . . . . . . . . . . . . . . . . . . . . 6
Cylinder head - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . 13
Cylinder head cover - removal and refitting . . . . . . . . . . . . . . . . . . . 5
Engine oil and filter - renewal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Engine/gearbox mountings - inspection and renewal . . . . . . . . . . . . 19
Flywheel - removal, inspection and refitting . . . . . . . . . . . . . . . . . . . 18
General information and precautions . . . . . . . . . . . . . . . . . . . . . . . . 1
Oil pump - dismantling, inspection and reassembly . . . . . . . . . . . . . 16
Oil pump - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Sump - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Timing belt - removal, inspection, refitting and adjustment . . . . . . . 8
Timing belt covers - removal and refitting . . . . . . . . . . . . . . . . . . . . . 7
Timing belt tensioner and sprockets - removal, inspection and
refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Top Dead Centre (TDC) for number one piston - locating . . . . . . . . 4
Valve clearances - general information . . . . . . . . . . . . . . . . . . . . . . . 12
2A•1
Contents
Specifications
General
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Four-cylinder in-line, four-stroke, liquid-cooled
Designation:
1.4 8-valve sohc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K8
1.4 16-valve dohc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K16
Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75.00 mm
Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79.00 mm
Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1396 cc
Firing order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-4-2 (No 1 cylinder at timing belt end)
Direction of crankshaft rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clockwise (seen from right-hand side of vehicle)
Compression ratio:
K8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.75 : 1
K16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.50 : 1
Minimum compression pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3 bar
Maximum compression pressure difference between cylinders . . . . . . 1.4 bar
Maximum power (EEC):
K8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 ps (56 kW) @ 5700 rpm
K8 (with catalytic converter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 ps (55 kW) @ 5500 rpm
K16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 ps (70 kW) @ 6250 rpm
K16 (with catalytic converter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 ps (66 kW) @ 6250 rpm
Maximum torque (EEC):
K8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Nm (86 lbf ft) @ 3500 rpm
K16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 Nm (91 lbf ft) @ 4000 rpm
K16 (with catalytic converter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 Nm (89 lbf ft) @ 4000 rpm
Cylinder block/crankcase
Note: Service liners are Grade B
Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Aluminium alloy
Cylinder liner bore diameter - 60 mm from top of bore:
Standard - grade A (Red) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.975 to 74.985 mm
Standard - grade B (Blue) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.986 to 74.995 mm
Service limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75.045 mm
Easy, suitable for
novice with little
experience
Fairly easy, suitable
for beginner with
some experience
Fairly difficult,
suitable for competent
DIY mechanic
Difficult, suitable for
experienced DIY
mechanic
Very difficult,
suitable for expert DIY
or professional
Degrees of difficulty
54
3
21

Specyfikacje produktu

Marka: Rover
Kategoria: Auto
Model: 414 (1997)

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