Instrukcja obsługi Rheem Raypak Residential P0280

Rheem Podgrzewacz Raypak Residential P0280

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Page of 1 32
Models
Natural Gas
Propane
Residential Pool & Spa
Heater Models:
P0131NCO/OD
P0131PCO/OD
P0 A-N200
P0200A-P
P0280A-N
P0280A-P
P0350A-N
P0350A-P
P0430A-N
P0430A-P
Premium Pool & Spa
Heater Models:
P0127NNO
P0127PNO
PC0280A-N
PC0280A-P
PC0430A-N
PC0430A-P
Please read this manual prior to installing this product. It contains all the necessary technical and installation information
that will be required by the contractor to correctly install this system. An electronic copy of these Owner’s Guide and
Installation Instructions can be downloaded from rheemthermal.com.au. This product must be installed in accordance
with the installation instructions and in compliance with standards AS/NZS 5601.1, AS/NZS 3500.4, AS/NZS 3000, the
relevant electrical requirements and all local codes and regulatory requirements. authorities’
Page of 2 32
CONTENTS
RHEEM WARRANTY (Australia Only) ......................................................................................................... 3
SAFETY AND WARNINGS ......................................................................................................................... 5
WHAT TO DO IF YOU SMELL GAS 5...........................................................................................................
WATER TREATMENT 6................................................................................................................................
INSTALLATION INSTRUCTIONS ............................................................................................................... 7
PRECAUTIONS ........................................................................................................................................ 11
PERIODIC MAINTENANCE ...................................................................................................................... 12
COMMISSIONING .................................................................................................................................... 13
RESET BUTTON ...................................................................................................................................... 14
OPERATING INSTRUCTIONS .................................................................................................................. 16
PROGRAMMING OF POOL OR SPA HEATER CONTROLLER ............................................................... 18
ELECTRICAL CONNECTIONS ................................................................................................................. 20
DIMENSIONAL & TECHNICAL DATA ....................................................................................................... 21
WIRING DIAGRAMS ................................................................................................................................. 24
POOL HEATER OPERATION FLOW CHART ........................................................................................... 27
Date of installation:
Model No.
Serial No.
Installed by:
Purchased from:
This Owners Guide and Installation Instructions manual is provided with the necessary information for the proper
installation, operation and maintenance of your Raypak pool or spa heater. Please review and follow these procedures
carefully. Keep this manual in a safe and accessible place for easy reference in the future.
Warning: Upon completion of the installation and commissioning, leave this guide with the householder
or responsible ofcer.
Page of 3 32
RHEEM WARRANTY (Australia Only)
Raypak Pool & Spa Heater Models: P0127, P0131, P0200A P0280A P0350A P0430A, , , , PC0280A PC0430A&
1. THE RHEEM WARRANTY GENERAL–
1.1 This warranty is given by Rheem Australia Pty Limited ABN 21 098 823 511 of 1 Alan Street, Rydalmere New South Wales.
1.2 Rheem offer a trained and qualified national service network who will repair or replace components at the address of the water heater subject to
the terms of the Rheem warranty. Rheem Service, in addition can provide preventative maintenance and advice on the operation of your water
heater. The Rheem Service contact number is 131031 with Contact Centre personnel available 24 hours, 7 days a week to take your call and if
necessary arrange a service call for during normal working hours Monday to Friday (hours subject to change).
1.3 For details about this warranty, you can contact us on 131 031 or by email at warrantyenquiry@rheem.com.au (not for service bookings).
1.4 The terms of this warranty are set out in section 2 and apply to Raypak pool & spa heaters manufactured after 1 st October 2015.
1.5 If a subsequent version of this warranty is published, the terms of that warranty will apply to pool & spa heaters manufactured after the date specified
in the subsequent version.
1.6 The application of the Rheem warranty is dependent on payment for the Raypak pool or spa heater being made in accordance with Rheem’s
Standard Terms and Conditions of Sale.
2. TERMS OF THE RHEEM WARRANTY AND EXCLUSIONS TO IT
2.1 The decision of whether to repair or replace a faulty component is at Rheem’s sole discretion.
2.2 If you require a call out and we find that the fault is not covered by Rheem warranty, you are responsible for our standard call out charge. If you the
wish to have the relevant component repaired or replaced by Rheem that service will be at your cost.
2.3 Where a failed component is replaced under this warranty, the balance of the original warranty period will remain effective. The replacement does
not carry a new Rheem warranty.
2.4 Where the pool or spa heater is installed outside the boundaries of a metropolitan area as defined by Rheem or further than 25 km from either a
regional Rheem branch office or an Accredited Rheem Service Agent's office, the cost of transport, insurance and travelling between the nearest
branch office or Rheem Accredited Service Agent’s office and the installed site shall be the owner’s responsibility.
2.5 Where the pool or spa heater is installed in a position that does not allow safe or ready access, the cost of that access, including the cost of
additional materials handling and/or safety equipment, shall be the owner’s responsibility. In other words, the cost of dismantling or removing
cupboards, doors or walls and the cost of any special equipment to bring the pool or spa heater to floor or ground level or to a serviceable position
is not covered by this warranty.
2.6 This warranty only applies to the original and genuine Raypak pool & spa heater in its original installed location and any genuine Raypak
replacement parts.
2.7 The Rheem warranty does not cover faults that are a result of:
a) Accidental damage to the pool or spa heater or any component (for example: (i) Acts of God such as floods, storms, fires, lightning strikes and
the like; and (ii) third party acts or omissions).
b) Misuse or abnormal use of the pool or spa heater.
c) Installation not in accordance with the Owner’s Guide and Installation Instructions or with relevant statutory and local requirements in the State
or Territory in which the pool or spa heater is installed.
d) Connection at any time to a pool or spa that does not comply with the guidelines as outlined in the Owner’s Guide and Installation Instructions.
e) e Repairs, attempts to repair or modifications to th pool or spa heater by a person other than Rheem Service or a Rheem Accredited Service
Agent.
f) Faulty plumbing or faulty power supply.
g) Failure to maintain the pool or spa heater in accordance with the Owner's Guide and Installation Instructions.
h) damage.Transport
i) Fair wear and tear from adverse conditions (for example, corrosion).
j) Cosmetic defects
2.8 Subject to any statutory provisions to the contrary, this warranty excludes any and all claims for damage to furniture, carpet, walls, foundations or
any other consequential loss either directly or indirectly due to leakage from the pool or spa heater, or due to leakage from fittings and/ or pipe
work of metal, plastic or other materials caused by water temperature, workmanship or other modes of failure
2.9 pool If the or spa heater is not sized in accordance with the guidelines in Raypak pool & spa heater literature, any resultant fault will not be ’s
covered by Rheem's warranty.
2.10 The Rheem warranty is not applicable if the installation of the pool or spa heater is carried out by an installer not approved by Rheem or a person
who is considered qualified and qualified to do so in the opinion of Rheem.
Page of 4 32
3. WHAT IS COVERED BY THE RHEEM WARRANTY FOR THE POOL & SPA HEATERS DETAILED IN THIS DOCUMENT
3.1 Rheem will repair or replace a faulty component of your pool or spa heater if it fails to operate in accordance with its specifications as follows:
Models
The period in which the
fault must appear in order
to be covered
What coverage you receive
Residential P0131, P0200A,
P0280A, P0350A & P0430A
Years 1 to 3
Repair and/or replacement of the faulty component,
free of charge, when installed at a Single Family
Dwelling for the purpose of heating a pool or spa
Premium (Light Commercial)
P0127, PC0280A & PC0430A
Years 1 to 3
Repair and/or replacement of the faulty component,
free of charge
All above models
Year 1
Repair and/or replacement of the faulty component,
free of charge
Residential P0131, P0200A,
P0280A, P0350A & P0430A
Months 1 to 6
Repair and/or replacement of the faulty component,
free of charge, when installed Single at other than a
Family Dwelling for the purpose of heating a pool or
spa
Months 1 to 6
Repair and/or replacement of the faulty component,
free of charge
4. ENTITLEMENT TO MAKE A CLAIM UNDER THIS WARRANTY
4.1 To be entitled to make a claim under this warranty you need to:
a). Be the owner of the pool or spa heater or have consent of the owner to act on their behalf
b). Contact Rheem Service without undue delay after detection of the defect and in any event, within the applicable warranty period.
4.2 You are entitled to make a claim under this warranty if your pool or spa heater: not
a). Does not have its original serial numbers or rating labels.
b). Is not installed in Australia.
5. HOW TO MAKE A CLAIM UNDER THIS WARRANTY
5.1 If you wish to make a claim under this warranty, you need to:
a). Contact Rheem on pool or spa ter, a contact number and date of installation of the 131 031 and provide owner’s details, address of the hea
pool or spa s unavailable, the date of manufacture and serial number (from the rating label on the heater) heater or if that’
b). Rheem will arrange for the pool or spa heater to be tested and assessed -site. on
c). If Rheem determines that you have a valid warranty claim, Rheem will repair or replace faulty parts and components and or pool or spa the
heater in accordance with this warranty.
5.2 Any expenses incurred in the making of a claim under this warranty will be borne by you.
6. THE AUSTRALIAN CONSUMER LAW
6.1 Our goods come with guarantees that cannot be excluded under the . You are entitled to a replacement or refund for a Australian Consumer Law
major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or
replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.
6.2 The Rheem warranty (set out above) is in addition to any rights and remedies that you may have under the . Australian Consumer Law
Page of 5 32
SAFE AND WARNINGS TY
For your safety do not operate this appliance before reading this instruction booklet!
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or
additional information consult your Raypak distributor, qualied installer, or Rheem
® Service agent.
For your own safety only have this appliance installed by a qualied gas tter who must issue you with a compliance certicate
when complete. Persons taking medications which induce drowsiness should not use spas. Persons with a medical history of heart
disease circulatory or blood pressure problems, or diabetes should obtain their Doctor’s advice prior to using a spa.
SAFETY AND WARNINGS
•This heater is only intended to be operated by persons who have the experience or the knowledge and the capabilitiespool
to do so.
•This pool heater is not intended to be operated by persons (including children) with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge. Children should be supervised to ensure they do not interfere with the
pool heater.
•The heater uses 240 Volt AC electrical power for operation of the control systems. The removal of the access cover(s)pool
will expose 240 V wiring. They must only be removed by an authorised or qualied person.
•DO NOT modify this pool heater.
•DO NOT use or store in or near this pool heater.ammable materials
Flammable liquids (such as petrol), combustible materials (such as newspapers)
and similar articles must be kept well away from the pool heater and the draught
diverter or ue terminal.
•DO NOT spray aerosols in the vicinity of the pool heater whilst it is operating.
Gases from some aerosol sprays become corrosive when drawn into a ame.
•DO NOT store swimming pool chemicals, household cleaners, etc., near the
pool heater.
•DO NOT place articles on or against this pool heater or in contact with the ue
terminal. Ensure the ue terminal is not obstructed in any way at any time.
•DO NOT use Propane / Butane gas mixtures in a Propane model. A Propane
model is designed to operate on Propane only. The use of Propane / Butane
mixture, such as automotive LPG fuel, in a Propane model is unsafe and can
cause damage to the pool heater.
•DO NOT operate with panels, covers or guards removed from the pool heater.
•DO NOT enclose this pool heater (applies to external installations only).
•DO NOT operate this appliance whilst a suction plate is tted in the skimmer box for cleaning your pool. E.g.: With a vacuum
hose suction operated cleaning device
•DO NOT use this appliance to heat water for drinking.
•DO NOT enter water heated by this appliance without testing temperature rst. Prolonged exposure to elevated water
temperatures may be hazardous to your health.
WHAT TO DO IF YOU SMELL GAS
•DO NOT try to light this appliance.
•DO NOT touch any electrical switch.
•TURN OFF t gas supply at the meter immediately, contact a qualied gas tter or Rheem Servicehe .
NOTE: Some gases are heavier than air and it may be necessary to check for gas leaks at oor level.
Ceramic Fire tile refractory is used in this appliance. For a current Material Safety Data Sheet (MSDS) go to
www.morganthermalceramics.com\ - \datasheets\safety-datasheetsen gb and enter “MSDS 244” in the search. Ceramic Fire tile
refractory may produce smoke when the appliance is rst started. Ensure area is well ventilated when lighting appliance. Avoid
breathing fumes.
Page of 6 32
WATER TREATMENT
IMPORTANT! CORROSIVE WATER VOIDS YOUR WARRANTY
This pool or spa heater must be installed in accordance with this advice to be covered by Rheem’s warranty. This pool or spa
heater is manufactured to suit the water balance specied on the table below. However, there are some known water chemistries
which can have detrimental eects on the pool or spa heater and its operation and/or life expec ncy. This pool or spa heater must ta
be installed in accordance with this advice to be covered by the Rheem warranty
For your health and the protection of your heater it is essential that your water quality is always chemically balanced. Only incorrect
water balance will cause your heat exchanger to corrode. After corrosion occurs, subsequent water chemical tests may not reveal
the water quality at the time that the damage occurred. Do not replace any corroded parts before bringing your water quality back
into balance. The following table provides a guide to good water balance:
Fibreglass Pools
(less than 31C)
Fibreglass Spas
(more than 31C)
Other Pools &
Spas
pH
7.3 - 7.4
7.3 - 7.4
7.6 - 7.8
Total Alkalinity (PPM)
120 - 150
120 - 150
80 - 120
Calcium Hardness (PPM)
200 - 300
200 00- 3
200 - 400
Salt (PPM)
6,000 MAX
6,000 MAX
6,000 MAX
Free Chlorine (PPM)*
2 - 3
2 - 3
2 - 3
Langelier Saturation Index
±0.3
±0.3
±0.3
* FREE CHLORINE MUST NOT EXCEED 4 PPM
* FREE BROMINE MUST NOT EXCEED 5 PPM
There are several factors that need to be considered in order to avoid damage to your heater.
•Automatic chemical dosing devices and chlorinators are usually more ecient in heated water and/or covered pools/spas.
Unless controlled, they may lead to excessive chlorine levels which can damage your heater.
•If the sanitising level in your pool/spa is too high, your test kit or that of your pool shop may not show the correct
chlorine/bromine concentration.
•If your salt chlorinator operates for extended periods whilst the pool is being heated and the weather is overcast or your
pool is enclosed / covered, the chlorine may exceed the recommended levels.
•The balance of your pool water depends on a combination of pH, total alkalinity, calcium hardness and temperature.
Combined, these factors enable the Langelier Saturation Index to be calculated. It is essential these factors are maintained
at the recommended levels so that the water is balanced and the sanitation of your pool will be optimal.
•When adding acid to lower your pH, it must be added in small quantities and spread uniformly over the entire poolalways
surface. add acid one litre at a time. Instead, add a cupful each day. add acid into the skimmer box.DO NOT DO NOT
This may potentially lead to corrosion of your heat exchanger. page .Refer to “Periodic Maintenance” on 12
Page of 7 32
INSTALLATION INSTRUCTIONS
Warning: This appliance must be installed in accordance with all local state and federal laws including the regulations of any
government bodies and in complete accordance with these instructions. Where these instructions are contrary to the law or
regulations of an appropriate government body those laws or regulations should take precedence subject to there being no
compromise to safety.
BEFORE YOU COMMENCE INSTALLATION
1. Read these instructions in full.
2. ableCheck that the pool or spa heater you have been supplied is suit for the gas type that is available.
3. Ensure that your gas tter checks that the gas supply pressure is between the minimum and maximum specied on the heater
data plate.
4. Conrm that the heater you have purchased is suitable for the location it is to be installed, i.e. Outdoor or Indoor.
5. Check that your pool system pump will provide water ow between the specied minimum and maximum ow rates required for
the heater to operate.
6. Remove packaging and timber base before installation.
7. Complete all details on the page 2 of this book.
PRODUCT APPLICATIONS
Raypak Residential pool & spa heaters are designed and built for installation in applications where the intention of its use is to heat “ ”
a pool or spa of a single family dwelling. Its use in an application other than this may shorten its life. Residential heaters are not
intended for installation in commercial applications such as multi residential apartments. For these applications a Raypak
“ (also referred to as “Premium”) Commercial” pool or spa heater pool or spa heater should be selected.
See sections this book for details of the dierent Rheem warranties dependent on the heater type and WARRANTY & SERVICE in
its intended application.
HEATER LOCATION
The heater must be located so that any possible water leaks will not damage adjacent areas or structures. When such locations
cannot be avoided it is recommended that a suitable fe tray be constructed and installed by your plumber. This must not restrict sa
air required for combustion.
The heater must be located on a level non-combustible surface such as concrete. All packaging must be removed before installation.
OUTDOOR HEATERS
Raypak pool & spa heaters are built for outdoor installations as standard The installation must conform to as a . AS/NZS 5601.1
minimum. They must not be installed in any enclosed structure or under eaves, roof overhangs, or pool decks. Outdoor pool & spa
heaters must be installed at least 1500mm from any window or room ventilation opening. They must also have no obstructions above
the appliance.
If installing the heater on a raised base, the base must be n -combustible and contain no air openings or perforations. Drafts from on
below the heater can aect its operation.
High Wind Areas
Raypak pool & spa heaters are atmospherically vented and so may not function correctly in areas of sudden changing air pressure
often caused by high or variable wind speeds. In some instances, it may be necessary to install either a Raypak High Wind Top or
a Raypak Induced Draft Fan to ensure correct operation. These options should be discussed with Rheem before installation.
In areas of "constant extreme winds" or in areas where high winds frequently occur, it is necessary to locate the heater a minimum
of one (1) metre from high vertical walls, or install a wind break so that the heater is not positioned and exposed in the direction of
the prevailing winds.
INDOOR HEATERS
Combustion / Ventilation Air
Indoor pool & spa heaters must only be installed in a protective enclosure or properly constructed room, with ventilation in accordance
with Ventilation must be provided via two permanent openings, one at ceiling level and one at oor level. Minimum AS/NZS 5601.1.
vent area must be in accordance with . Minimum opening dimensions in the vent must be at least . AS/NZS 5601.1 6mm
For indoor applications the pool or spa heater must have at least the minimum clearances specied in the table below on page 8.
Increased clearances should be provided where possible to improve serviceability. If the pool or spa heater is not installed in
accordance with the sucient and safe space for ease of service around the unit, Rheem advises that the pool or spa heater will be
disconnected and removed to enable servicing.
Page of 10 32
Page of 14 32
RESET BUTTON
Your Raypak pool or spa heater incorporates a red reset button located on either the front control panel or right hand side panel,
together with a power failure recovery circuit.
When power is rst supplied to the pool or spa heater, or restored after being interrupted or isolated, the red reset button will illuminate
briey before the power failure recovery circuit operates. To operate the heater when power is rst supplied or restored after being
interrupted or isolated:
1. The red reset light should automatically go out and the control panel should display “OFF”. If the light does not go out, the
heater must be serviced by a qualied service technician.
2. Press and release the POWER button on the control panel. The control panel will display the current water temperature.
3. If power is being supplied for the rst time the internal time clock will need to be set. This may also apply if power has been
interrupted or isolated for some time and then restored. To reset the heater’s internal time clock follow the procedure ‘Setting
Time & Day’ located on page 18 of the Owners Guide and Installation Instructions.
4. If power is being supplied for the rst time any required auto mode time periods will need to be programmed. If power has
been interrupted or isolated and then restored, any auto mode time periods previously programmed may need to be
reprogrammed.
To program auto mode time periods follow the ‘Programming Mode’ procedure on page . 19
The heater can now be operated as normal.
If during operation the heater stops working and the red reset button illuminates, check the following:
1. Ensure skimmer box is not jammed and that the lter is not blocked and is clear of any foreign matter. I.e. leaves & debris.
2. Ensure all valves are in the correct position and that there is adequate water ow through the heater.
If these conditions are checked and found to be satisfactory and the red reset button cannot be reset and/or continues to be
illuminated; the heater must be attended by a qualied service technician. For service contact Rheem Service on 131 031
WATER CONNECTIONS FLOW –PRESSURE, , &
Pressure Relief Valve
If the ltration system incorporates any valves or accessories that may isolate the heater from the pool or spa, a pressure relief valve
must be tted to the heater. Specications and installation advice relating to this valve can be obtained from Rheem.
Flow Switch
Note: If the installation is outside of our suggested limits (as per the below diagram) a ow switch kit (Part/No: will 96009224)
need Specications and installation advice can be obtained from to be to the heater. tted relating the Flow to Switch Rheem.
MAXIMUM HEIGHT ABOVE OR BELOW WATER LEVEL
Pressure Switch Function
The pool or spa heater is supplied standard with a Pressure Switch that when correctly adjusted will only allow the heater to operate
when there is sucient water pressure. as part of the In every installation the Pressure Switch operation must be checked
commissioning process.
Warning: The Pressure Switch is only suitable as a means of ensuring adequate water pressure if the Inlet/Outlet piping of the
heater is less than 1500 mm above or below the water level of the pool. For installations which exceed this range a ow switch
must be installed. Specications and installation advice relating to this switch can be obtained from Rheem.
1500mm Max
1500mm Max

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