Instrukcja obsługi Generac QT02524KVANA

Generac generator QT02524KVANA

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1-1

INTRODUCTION

Thank you for purchasing this model of the Stationary Emergency

Generator set product line.

Every eﬀort was expended to make sure that the information and

instructions in this manual were both accurate and current at the

time the manual was written. However, the manufacturer reserves

the right to change, alter or otherwise improve this product(s) at

any time without prior notice.

READ THIS MANUAL THOROUGHLY

If any portion of this manual is not understood, contact the near-

est Authorized Service Dealer for starting, operating and servicing

procedures.

Throughout this publication, and on tags and decals aﬃxed to the

generator, DANGER, WARNING, CAUTION and NOTE blocks are

used to alert personnel to special instructions about a particular

service or operation that may be hazardous if performed incor-

rectly or carelessly. Observe them carefully. Their deﬁnitions are

as follows:

INDICATES A HAZARDOUS SITUATION OR

ACTION WHICH, IF NOT AVOIDED, WILL RESULT

IN DEATH OR SERIOUS INJURY.

Indicates a hazardous situation or action which,

if not avoided, could result in death or serious

injury.

Indicates a hazardous situation or action which,

if not avoided, could result in minor or moderate

injury.

NOTE:

Notes contain additional information important to a procedure

and will be found within the regular text body of this manual.

These safety warnings cannot eliminate the hazards that they

indicate. Common sense and strict compliance with the special

instructions while performing the action or service are essential to

preventing accidents.

Four commonly used safety symbols accompany the DANGER,

WARNING CAUTION and blocks. The type of information each

indicates is as follows:

n

This symbol points out important safety

information that, if not followed, could

endanger personal safety and/or property of

others.



This symbol points out potential explosion

hazard.



This symbol points out potential ﬁre hazard.



This symbol points out potential electrical

shock hazard.

The operator is responsible for proper and safe use of the equip-

ment. The manufacturer strongly recommends that the operator

read this Owner's Manual and thoroughly understand all instruc-

tions before using this equipment. The manufacturer also strongly

recommends instructing other users to properly start and operate

the unit. This prepares them if they need to operate the equipment

in an emergency.

OPERATION AND MAINTENANCE

It is the operator's responsibility to perform all safety checks, to

make sure that all maintenance for safe operation is performed

promptly, and to have the equipment checked periodically by

an Authorized Service Dealer. Normal maintenance service and

replacement of parts are the responsibility of the owner/operator

and, as such, are not considered defects in materials or workman-

ship within the terms of the warranty. Individual operating habits

and usage contribute to the need for maintenance service.

Proper maintenance and care of the generator ensure a minimum

number of problems and keep operating expenses at a minimum.

See an Authorized Service Dealer for service aids and accessories.

Operating instructions presented in this manual assume that the

generator electric system has been installed by an Authorized

Service Dealer or other competent, qualiﬁed contractor. Installation

of this equipment is not a “do-it-yourself” project.

HOW TO OBTAIN SERVICE

When the generator requires servicing or repairs, simply contact

an Authorized Service Dealer for assistance. Service technicians

are factory-trained and are capable of handling all service needs.

When contacting a dealer about parts and service, always supply

the complete Model Number, Serial Number and Type Code (where

applicable) from the DATA LABEL that is aﬃxed to the unit.

AUTHORIZED SERVICE DEALER LOCATION

To locate the nearest AUTHORIZED

SERVICE DEALER, please call this number:

1-800-333-1322

or locate us on the web at:

www.generac.com

Safety 001 Rev. d 06/10

Safety Rules

Study these SAFETY RULES carefully before installing, operating

or servicing this equipment. Become familiar with this Owner’s

Manual and with the unit. The generator can operate safely, eﬃ-

ciently and reliably only if it is properly installed, operated and

maintained. Many accidents are caused by failing to follow simple

and fundamental rules or precautions.

The manufacturer cannot anticipate every possible circumstance

that might involve a hazard. The warnings in this manual, and on

tags and decals aﬃxed to the unit are, therefore, not all inclusive.

If a procedure, work method or operating technique is used that

the manufacturer does not speciﬁcally recommend, ensure that it

is safe for others. Also make sure the procedure, work method or

operating technique utilized does not render the generator unsafe.

n

Despite the safe design of this generator,

operating this equipment imprudently,

neglecting its maintenance or being careless

can cause possible injury or death. Permit

only responsible and capable persons to

install, operate or maintain this equipment.



Potentially lethal voltages are generated by

these machines. Ensure all steps are taken to

render the machine safe before attempting to

work on the generator.

n

Parts of the generator are rotating and/or

hot during operation. Exercise care near run-

ning generators.

GENERAL HAZARDS

For safety reasons, the manufacturer recommends that this • equipment be installed, serviced and repaired by an Authorized

Service Dealer or other competent, qualified electrician or instal-

lation technician who is familiar with applicable codes, standards

and regulations. The operator also must comply with all such

codes, standards and regulations.

Installation, operation, servicing and repair of this (and related) • equipment must always comply with applicable codes, stan-

dards, laws and regulations. Adhere strictly to local, state and

national electrical and building codes. Comply with regulations

the Occupational Safety and Health Administration (OSHA) has

established. Also, ensure that the generator is installed, operat-

ed and serviced in accordance with the manufacturer’s instruc-

tions and recommendations. Following installation, do nothing

that might render the unit unsafe or in noncompliance with the

aforementioned codes, standards, laws and regulations.

The engine exhaust fumes contain carbon monoxide gas, which • can be DEADLY. This dangerous gas, if breathed in suﬃcient

concentrations, can cause unconsciousness or even death. For

that reason, adequate ventilation must be provided. This should

be considered prior to installing the generator. The unit should

be positioned to direct exhaust gasses safely away from any

building where people, animals, etc., will not be harmed. Any

exhaust stacks that ship loose with the unit must be installed

properly per the manufacturer's instruction, and in strict compli-

ance with applicable codes and standards.

Keep hands, feet, clothing, etc., away from drive belts, fans, • and other moving or hot parts. Never remove any drive belt or

fan guard while the unit is operating.

Adequate, unobstructed ﬂow of cooling and ventilating air is • critical in any room or building housing the generator to prevent

buildup of explosive gases and to ensure correct generator

operation. Do not alter the installation or permit even partial

blockage of ventilation provisions, as this can seriously aﬀect

safe operation of the generator.

Keep the area around the generator clean and uncluttered. • Remove any materials that could become hazardous.

When working on this equipment, remain alert at all times. • Never work on the equipment when physically or mentally

fatigued.

Inspect the generator regularly, and promptly repair or replace • all worn, damaged or defective parts using only factory-

approved parts.

Before performing any maintenance on the generator, discon-• nect its battery cables to prevent accidental start-up. Disconnect

the cable from the battery post indicated by a NEGATIVE, NEG

or (–) ﬁrst. Reconnect that cable last.

Never use the generator or any of its parts as a step. Stepping • on the unit can stress and break parts, and may result in dan-

gerous operating conditions from leaking exhaust gases, fuel

leakage, oil leakage, etc.

ELECTRICAL HAZARDS

All Stationary Emergency Generators covered by this manual • produce dangerous electrical voltages and can cause fatal

electrical shock. Utility power delivers extremely high and dan-

gerous voltages to the transfer switch as well as the generator.

Avoid contact with bare wires, terminals, connections, etc.,

on the generator as well as the transfer switch, if applicable.

Ensure all appropriate covers, guards and barriers are in place

before operating the generator. If work must be done around

an operating unit, stand on an insulated, dry surface to reduce

shock hazard.

Do not handle any kind of electrical device while stand-• ing in water, while barefoot, or while hands or feet are wet.

DANGEROUS ELECTRICAL SHOCK MAY RESULT.

n

Save These Instructions – The manufacturer suggests that these rules for safe operation be copied

and posted in potential hazard areas. Safety should be stressed to all operators, potential operators,

and service and repair technicians for this equipment.

1-2

Safety 001 Rev. d 06/10

Safety Rules

If personnel must stand on metal or concrete while installing, • operating, servicing, adjusting or repairing this equipment,

place insulative mats over a dry wooden platform. Work on the

equipment only while standing on such insulative mats.

The National Electrical Code (NEC) requires the frame and • external electrically conductive parts of the generator to be con-

nected to an approved earth ground. This grounding will help

prevent dangerous electrical shock that might be caused by a

ground fault condition in the generator or by static electricity.

Never disconnect the ground wire.

Wire gauge sizes of electrical wiring, cables and cord sets must • be adequate to handle the maximum electrical current (ampac-

ity) to which they will be subjected.

Before installing or servicing this (and related) equipment, make • sure that all power voltage supplies are positively turned oﬀ at

their source. Failure to do so will result in hazardous and pos-

sibly fatal electrical shock.

Connecting this unit to an electrical system normally supplied • by an electric utility shall be by means of a transfer switch so as

to isolate the generator electric system from the electric utility

distribution system when the generator is operating. Failure to

isolate the two electric system power sources from each other

by such means will result in damage to the generator and may

also result in injury or death to utility power workers due to

backfeed of electrical energy.

Stationary Emergency Generators installed with an automatic • transfer switch will crank and start automatically when normal

(utility) source voltage is removed or is below an acceptable

preset level. To prevent such automatic start-up and possible

injury to personnel, disable the generator’s automatic start cir-

cuit (battery cables, etc.) before working on or around the unit.

Then, place a “Do Not Operate” tag on the generator control

panel and on the transfer switch.

In case of accident caused by electric shock, immediately • shut down the source of electrical power. If this is not pos-

sible, attempt to free the victim from the live conductor. AVOID

DIRECT CONTACT WITH THE VICTIM. Use a nonconducting

implement, such as a dry rope or board, to free the victim from

the live conductor. If the victim is unconscious, apply ﬁrst aid

and get immediate medical help.

Never wear jewelry when working on this equipment. Jewelry • can conduct electricity resulting in electric shock, or may get

caught in moving components causing injury.

FIRE HAZARDS

Keep a ﬁre extinguisher near the generator at all times. Do NOT • use any carbon tetra-chloride type extinguisher. Its fumes are

toxic, and the liquid can deteriorate wiring insulation. Keep the

extinguisher properly charged and be familiar with its use. If

there are any questions pertaining to ﬁre extinguishers, consult

the local ﬁre department.

EXPLOSION HAZARDS

Properly ventilate any room or building housing the generator to • prevent build-up of explosive gas.

Do not smoke around the generator. Wipe up any fuel or oil • spills immediately. Ensure that no combustible materials are left

in the generator compartment, or on or near the generator, as

FIRE or EXPLOSION may result. Keep the area surrounding the

generator clean and free from debris.

These generators may operate using one of several types • of fuels. All fuel types are potentially FLAMMABLE and/or

EXPLOSIVE and should be handled with care. Comply with all

laws regulating the storage and handling of fuels. Inspect the

unit’s fuel system frequently and correct any leaks immediately.

Fuel supply lines must be properly installed, purged and leak

tested according to applicable fuel-gas codes before placing

this equipment into service.

Diesel fuels are highly FLAMMABLE. Gaseous ﬂuids such • as natural gas and liquid propane (LP) gas are extremely

EXPLOSIVE. Natural gas is lighter than air, and LP gas is heavier

than air; install leak detectors accordingly.

1-3

Safety 001 Rev. d 06/10

Safety Rules

CALIFORNIA PROPOSITION 65 WARNING

Engine exhaust and some of its constituents are known

to the State of California to cause cancer, birth defects

and other reproductive harm.

CALIFORNIA PROPOSITION 65 WARNING

This product contains or emits chemicals known to the

State of California to cause cancer, birth defects and

other reproductive harm.

WAUKESHA, WI

RATED KW

RATED VOLTAGE

POWER FACTOR

ENGINE RPM

ALTERNATOR SUBTRANSIENT REACTANCE

ALTERNATOR TRANSIENT REACTANCE

CLASS

MODEL

MADE IN USA

PRODUCTION DATE

GENERAC POWER SYSTEMS, INC.

HERTZ

RATED KVA

GENERATOR SET DATA

RATED AMPS

ALT RPM

PHASE

SERIAL

ROTOR STATOR WINDING INSULATION AT 25 C AMBIENT°

2-1

3-1

4-1

5-1



Engine Parameters

Exhaust System

Combustion Air Requirements (Natural Gas)

Governor

Engine Lubrication System



Fuel Consumption - ft3/hr (Natural Gas/LPV)



Voltage Regulator

Power Adjustment for Ambient Conditions

Controller .................................................................. H-100

6-1





6-3

S10

S12

S11

S7 S1

L - N

L - L

S12 S11

S10

E3 L - N

L - L

7-1

INTERNAL

NNE

L-

TRA

7-2

n

8-1

n

8-2

The Maintenance Disconnect Switch and the

AUTO/OFF/MANUAL switches (if so equipped)

must be set properly, or the generator will

crank and start as soon as the utility power to

the transfer switch is turned off. Refer to appli-

cable control panel and transfer switch manuals

for more information.

Do not proceed until certain that utility source

voltage is available to the transfer switch and

the transfer switch main contacts are set to

UTILITY.



Do not attempt manual operation until all

power supplies to the transfer switch have been

positively turned off, or extremely dangerous -

possibly lethal - electrical shock will result.



Transfer switch enclosure doors should be kept

closed and locked. Only authorized personnel

should be allowed access to the transfer switch

interior. Extremely high and dangerous voltages

are present in the transfer switch.

nDo not crank the engine continuously for lon-

ger than 30 seconds, or the heat may

damage the starter motor.

9-1



EVERY THREE MONTHS

ONCE EVERY SIX MONTHS

ONCE ANNUALLY

FIRST 30 OPERATING HOURS

FIRST 100 OPERATING HOURS

EVERY 500 OPERATING HOURS



CHECK ENGINE OIL

Figure 10.1 - Oil Dipstick and Oil Fill Cap

Oil

Dipstick

Oil Fill Cap

10-1

BATTERY FLUID

ENGINE COOLANT



CHECK ENGINE OIL LEVEL

CHECK BATTERY

EXERCISE SYSTEM

INSPECT COOLING SYSTEM

CHECK ENGINE COOLANT LEVEL

PERFORM VISUAL INSPECTION

INSPECT EXHAUST SYSTEM

CHECK FAN BELT

INSPECT ENGINE GOVERNOR

CHANGING ENGINE OIL

10-2

Figure 10.2 – Oil Filter

Oil

Filter

CHANGING THE ENGINE AIR CLEANER

Figure 10.3 – Engine Air Cleaner

Air Cleaner

(Doors Removed for Clarity)

SPARK PLUGS

Figure 10.4 – Setting the Spark Plug Gap

COOLANT CHANGE

CLEANING THE STATIONARY EMERGENCY GENERATOR

10-3

SET PLUG GAP AT 1.07 - 1.17 mm

(0.042 - 0.046 inch)



10-4

SERVICE SCHEDULE

22 KW - 150 KW GASEOUS STATIONARY EMERGENCY GENERATOR

The following is a recommended maintenance schedule for Gaseous Stationary Emergency Generator sets from 22kW to 150 kW in size. The

established intervals in the schedule are the maximum recommended when the unit is used in an average service application. They will need

to be decreased (performed more frequently) if the unit is used in a severe application. Use calendar time, from the previous maintenance

interval to determine the next required maintenance interval.

Service Maintenance Interval Information:

The various service maintenance intervals are designated by interval numbers as follows:

1 An early inspection of the generator set to insure it is ready to operate when required and to identify any potential problem areas.

This inspection may be performed by the end user providing the following safety steps are taken to prevent the engine from starting

automatically without warning:

To prevent injury, perform the following steps in the order indicated before starting any maintenance:

• Disable the generator set from starting and/or connecting to the load by setting the control panel Auto/Oﬀ/Manual switch to the

“OFF” position.

• Remove the 15 amp control panel fuse.

• Turn oﬀ the battery charger.*

• Remove the negative battery cable.

* The battery charger must be turned oﬀ BEFORE removing the battery cable to prevent an over current condition from burning out

sensitive control panel components and circuits.

Following all maintenance, reverse these steps to insure the unit is returned to standby setup for normal operation when required.

2 A wear-in service inspection of the generator set to insure it is ready to operate and carry the load when required, and to identify any

potential problem areas.

Performed ONLY ONCE following the ﬁrst three months or the ﬁrst 30 hours of operation after purchase of the unit.

This inspection contains some maintenance tasks which require special tools, equipment, and/or knowledge to accomplish and should be

performed only by a Service Dealer.

3 An operational inspection of the generator set to insure it is ready to operate and carry the load when required, and to identify any potential

problem areas.

Performed semi-annually or following each 50 hours of operation of the unit.

This inspection contains some maintenance tasks which require special tools, equipment, and/or knowledge to accomplish and should be

performed only by a Service Dealer.

4 A mid-level inspection of the generator set to insure it is ready to operate and carry the load when required, and to identify any potential

problem areas.

Performed annually or following each 100 hours of operation of the unit.

This inspection contains some maintenance tasks which require special tools, equipment, and/or knowledge to accomplish and should be

performed only by a Service Dealer.

5 A comprehensive inspection of the generator set to insure it is properly serviced and ready to operate and carry the load when required,

and to identify any potential problem areas.

Performed annually or following each 250 hours of operation of the unit.

This inspection contains some maintenance tasks which require special tools, equipment, and/or knowledge to accomplish and should be

performed only by a Service Dealer.

11-1

SrvSchd001 Rev. G 06/10

Service Schedule

Maintenance Level 1 Level 2 Level 3 Level 4 Level 5

Tasks Recom- Task Required Task Required Task Task Required Task

mended Comp. to be done Comp. to be done Comp. Required Comp. to be done Comp.

to be done (Date- 3 months/ (Date- Semi- (Date- to be done (Date- Bi- (Date-

monthly/ Initials) Break-in Initials) annually/ Initials) Annually/ Initials) annually/ Initials)

10 hrs. 30 hrs. 50 hrs. 100 hrs. 250 hrs.

1. Disable the unit

from operating

per the first page

warning.

2. Check the engine

oil level. Adjust

as necessary.

3. Check the engine

coolant level.

Adjust as

necessary.

4. Check the engine

coolant thermal

protection level.

Correct as

necessary.

5. Check the natural

gas delivery

system for leaks

and correct

pressure on gas

engine driven

units. Tighten

connections as

necessary.

6. Check the air

inlets and outlets

of the enclosure

and radiator for

debris. Clean

as necessary.

7. Check the battery

electrolyte level

and specific

gravity if

accessible. Adjust

as necessary.

8. Check the battery

posts, cables,

and charger for

loose connections,

corrosion, and

proper operation.

Correct as

necessary.

9. Check the unit

wiring for loose

connections,

corrosion, and

damage. Correct

as necessary.

11-2

SrvSchd001 Rev. G 06/10

Service Schedule

Maintenance Level 1 Level 2 Level 3 Level 4 Level5

Tasks Recom- Task Required Task Required Task Task Required Task

mended Comp. to be done Comp. to be done Comp. Required Comp. to be done Comp.

to be done (Date- 3 months/ (Date- Semi- (Date- to be done (Date- Bi- (Date-

monthly/ Initials) Break-in Initials) annually/ Initials) Annually/ Initials) annually/ Initials)

10 hrs. 30 hrs. 50 hrs. 100 hrs. 250 hrs.

10. Check the engine

accessory drive

belts and fan

coupling device

if equipped for

correct tension,

wear, weather

cracking, and

damage. Replace

as necessary.

11. Check the engine

valve clearance/

lash. Adjust as

necessary.**

12. Visually inspect

the unit looking

for leaks, wear or

damage, loose

connections or

components, and

corrosion. Correct

as necessary.

13. Test the engine

and transfer

switch safety

devices. Correct

and/or adjust as

necessary.

14. Initiate an

automatic start

and transfer of

the unit to site

load and exercise

it for at least 1

hour looking for

leaks, loose

connections or

components, and

abnormal

operating

conditions.

Correct as

necessary.

15. Replace the

engine

accessory

drive belts.

16. Check gearbox

oil level (if

equipped).

17. Change gearbox

oil (if equipped).

** Not required for engines equipped with hydraulic lifters. See the "Speciﬁcation" section for lifter type.

11-3

SrvSchd001 Rev. G 06/10

Service Schedule

Maintenance Level 1 Level 2 Level 3 Level 4 Level5

Tasks Recom- Task Required Task Required Task Task Required Task

mended Comp. to be done Comp. to be done Comp. Required Comp. to be done Comp.

to be done (Date- 3 months/ (Date- Semi- (Date- to be done (Date- Bi- (Date-

monthly/ Initials) Break-in Initials) annually/ Initials) Annually/ Initials) annually/ Initials)

10 hrs. 30 hrs. 50 hrs. 100 hrs. 250 hrs.

18. Start and

exercise the unit

at full rated load

(use a load bank

if the site load is

not enough) for

at least 2 hours

looking for leaks,

loose

connections or

components, and

abnormal

operating

conditions.

Correct as

necessary.

19. Perform an

engine oil

analysis (send a

sample to a lab

for results).

Change the

engine oil and

ﬁlters if the

analysis results

indicate this is

required.

20. Change the

engine oil.

21. Replace the

engine oil filter(s).

22. Replace engine

spark plugs.

Clean and re-gap

or replace as

necessary.

23. Replace the

engine air

ﬁlter(s).

24. Perform a 5

minute no-load

operational run

of the unit

looking for any

post service

problems.

25. Return the unit

to standby setup

for operation

when required.

11-4

SrvSchd001 Rev. G 06/10

Service Schedule

12-1

United States Environmental Protection Agency Warranty Statement

(Stationary Emergency Spark-Ignited Generators)

Warranty Rights, Obligations and Coverage

The United States Environmental Protection Agency (EPA) and Generac Power Systems, Inc. (Generac) are pleased to explain the Emission

Control System Warranty on your new stationary emergency engine. If during the warranty period, any emission control system or compo-

nent on your engine is found defective in materials or workmanship, Generac will repair your engine at no cost to you for diagnosis, replace-

ment parts and labor provided it be done by a Generac Authorized Warranty Service Facility. Your emission control system may include parts

such as the fuel metering, ignition, and exhaust systems and other related emission related components listed below. Generac will warrant

the emissions control systems on your 2009 and later model year engines provided there has been no abuse, neglect, unapproved modifica-

tion, or improper maintenance of your engine. For engines less than 130 HP the warranty period is two years from the date of sale to the ulti-

mate purchaser. For engines greater than or equal to 130 HP the warranty period is three years or 2500 hours of operation, whichever

comes first, from the date of the engine being placed into service. For high-cost warranted components, the Emission Control System war-

ranty is valid for 5 years or 3500 hours of operation, whichever comes ﬁrst.

Purchaser's/Owner's Warranty Responsibilities

As the engine purchaser/owner you are responsible for the following: 1) The engine must be installed and conﬁgured in accordance to Gen-

erac's installation specifications. 2) The completion of all maintenance requirements listed in your Owner's Manual. 3) Any engine setting

adjustment must be done in accordance and consistent with the instructions in the Owner's Manual. 4) Any emission control system or com-

ponent must be maintained and operated appropriately in order to ensure proper operation of the engine and control system to minimize

emissions at all times.

Generac may deny any/or all Emission Control System Warranty coverage or responsibility of the engine, or an emission control system or

component on your engine thereof, if it has failed due to abuse, neglect, unapproved modification or improper maintenance, or the use of

counterfeit and/or “gray market” parts not made, supplied or approved by Generac. Warranty service can be arranged by contacting either

your selling dealer or a Generac Authorized Warranty Service dealer, 1-800-333-1322 for the dealer nearest you. The purchaser/owner shall

be responsible for any expenses or other charges incurred for service calls and/or tr spection or ansportation of the product to/from the in

repair facilities. The purchaser/owner shall be responsible for any and/or all damages or losses incurred while the engine is being trans-

ported/shipped for inspection or warranty repairs. Contact Generac Power Systems Inc. for additional Emission Control System Warranty

related information, Generac Power Systems, Inc., PO. Box 8, Waukesha, WI 53187, or call 1-800-333-1322 or www.generac.com.

Important Note

This warranty statement explains your rights and obligations under the Emission Control System Warranty, which is provided to you by Gen-

erac pursuant to federal law. Note that this warranty shall not apply to any incidental, consequential, or indirect damages caused by defects

in materials or workmanship or any delay in repair or replacement of the defective part(s). This warranty is in place of all other warranties,

expressed or implied. Specifically, Generac makes no other warranties as to the merchantability or fitness for a particular purpose. Any

implied warranties which are allowed by law, shall be limited in duration to the terms of the express warranty provided herein. Some states

do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.

Emission Related Parts Include the Following (if so equipped)

*High-Cost Warranted Component

EmsnWrnty001 Revision F (04/15)

1) Fuel Metering System

1.1) Gasoline Carburetor Assembly and Internal Components

A) Fuel Filter, B) Carburetor, C) Fuel Pump

1.2) Carburetion Assembly and Its Components

A) Fuel Controller, B) Carburetor and Its Gaskets,

C) Mixer and Its Gaskets, D) Primary Gas Regulator,

E) Liquid Vaporizer

1.3) Fuel Regulator

2) Air Induction System Including A) Intake Pipe/Manifold,

B) Air Cleaner

3) Ignition System Including A) Spark Plug, B) Ignition Module,

C) Ignition Coil, D) Spark Plug Wires

4) Exhaust System

A) Catalyst Assembly*, B) Exhaust Manifold, C) Muffler,

D) Exhaust Pipe, E) Muffler Gasket

5) Crankcase Breather Assembly Including

A) Breather Connection Tube, B) PCV Valve

6) Oxygen Sensor

7) Diagnostic Emission-Control System

United States Environmental Protection Agency Compliance Requirements

(Stationary Emergency Spark-Ignited Generators)

Purchaser's/Owner's Record Keeping Responsibilities

The United States Environmental Protection Agency (EPA) and Generac Power Systems, Inc. (Generac) are pleased to explain your record

keeping requirements for compliance with Subpart JJJJ- Standards of Performance for Stationary Spark Ignition Internal Combustion

Engines as listed in the Electronic Code of Federal Regulations Title 40 Part 60. As the engine purchaser/owner who operates and maintains

their certified emergency stationary engine and emission control system according to applicable emission related guidelines as specified in

this Owner's Manual, you are required to meet the following notification and record keeping requirements to demonstrate compliance: 1)

Maintain documentation that the engine is certified to meet emission standards. 2) Record keeping of maintenance conducted. 3) Record

keeping of the provision allowing natural gas engines to operate using propane for a maximum of 100 hours per year as an alternate fuel

solely during emergency operations provided the engine is not certified to operate on propane. 4) Meet all compliance notifications submitted

to the purchaser/owner and maintain all supporting documentation. 5) Record keeping of hours of operation, including what classified the

operation as emergency and how many hours are spent for non-emergency operation. For emergency engines greater than or equal to 130

HP, record keeping of hours of operation begins January 1, 2011. For emergency engines less than 130 HP, record keeping of hours of oper-

ation begins January 1, 2009; engines are equipped with non-resettable hour meters to facilitate record keeping.

Specific Air Quality Management or Air Pollution Control Districts may have different and additional record keeping/reporting requirements.

Your permit to construct and/or operate the engine may be contingent upon compliance with those requirements. Check with your local Air

Quality Management or Air Pollution Control District for specific requirements.

Emergency stationary internal combustion engines (ICE) may be operated for the purpose of maintenance checks and readiness testing,

provided that the tests are recommended by Federal, State or local government, Generac, or the insurance company associated with the

engine. Maintenance checks and readiness testing of such units is limited to 100 hours per year. There is no time limit on the use of emer-

gency stationary ICE in emergency situations. The purchaser/owner may petition the Administrator for approval of additional hours to be

used for maintenance checks and readiness testing, but a petition t Federal, is not required if the owner maintains records indicating tha

State, or local standards require maintenance and testing of emergency ICE beyond 100 hours per year. Emergency stationary ICE may

operate up to 50 hours per year in non emergency situations, but those 50 hours are counted towards the 100 hours per year provided for

maintenance and testing.

The 50 hours per year for non-emergency situations cannot be used for peak shaving or to generate income for a facility to supply power to

an electric grid or otherwise supply power as part of a ﬁnancial arrangement with another entity. For purchaser/owner of emergency engines,

any operation other than emergency operation, maintenance and testing, and operation in non-emergency situations for 50 hours per year,

as permitted in this section is prohibited.

If you operate and maintain your certified emergency stationary SI internal combustion engine and emissions control systems in accordance

to the speciﬁcations and guidelines in this Owner’s Manual, EPA will not require engine performance testing. If not, your engine will be con-

sidered non-certified and you must demonstrate compliance according to Subpart JJJJ - Standards of Performance for Stationary Spark Igni-

tion Internal Combustion Engines as listed in the Electronic Code of Federal Regulations Title 40 Part 60.

Emission-Related Installation Instructions

Your certified emergency stationary engine has pre-set emission control systems or components that require no adjustment. Inspection and

replacement of an emissions related component is required to be done so in accordance with the requirements cited in the United States

Environmental Protection Agency Warranty Statement or can be arranged by contacting either your selling dealer or a Generac Authorized

Warranty Service dealer, 1-800-333-1322 for the dealer nearest you. Failing to follow t ified engine in a hese instructions when installing a cert

piece of non-road equipment violates federal law 40 CFR 1068.105 (b), subject to fines or penalties as described in the Clean Air Act.

EmsnWrnty001 Revision F (04/15)

EXPLODED VIEW: EV ALTCOMPRT DIRECT B-CAN

DRAWING #: 0J5599A

GROUP A

ITEM PART# QTY. DESCRIPTION

REVISION: J-8625-D Page 2 of 4

DATE: 5/6/14

1 0G1931 1 ROTOR 25KW 3PH DIRECT 390 1800

0G2101 1 ROTOR 25KW 1PH DIRECT 390 1800

0G6568 1 RTR 390 45AD1 CPL

0G6570 1 RTR 390 45KD1 CPL

2 0G1932 1 ASSY STR 390 25 GD1 CPL

0G2098 1 ASSY STR 390 25AD1 CPL

0G2099 1 ASSY STR 390 25KD1 CPL

0G2100 1 ASSY STR 390 25JD1 CPL

0G6365 1 STR 390 45JD1 CPL

0G6569 1 STR 390 45AD1 CPL

0G6571 1 STR 390 45GD1 CPL

0G6572 1 STR 390 45KD1 CPL

0H1299 1 ASSY STR 390 36AD1 CPL

0H1300 1 ASSY STR 390 36JD1 CPL

0H1301 1 ASSY STR 390 36 GD1 CPL

0J5243 1 STR 390 48GD1 CPL

0J5427 1 STR 390 48AD1 CPL

0J6268 1 STR 390 48JD1 CPL

0J6269 1 STR 390 48KD1 CPL

3 0C9708 REF INSTR HYPOT TEST (NOT SHOWN)

4 SEE ENGINE EV REF ENGINE ADAPTER

5 SEE ENGINE EV REF FLEXPLATE

6 0F5767B 1 ASSY FLYWHEEL CPL W/40MM FAN B

7 0E5706 1 REAR BEARING CARRIER 390/DRCT

8 0F7874 1 ASSY BRUSH HOLDER 390/HSB

0F7874A 1 ASSY BRUSH HOLDER 390/HSB

(6) 0J7347 1 ASSY BRUSH HOLDER 390/HSB

(6) 0J7347A 1 ASSY BRUSH HOLDER 390/HSB

9 077043A 1 CONDUIT FLEX .38" ID (60”)

10 038150 4 WASHER FLAT #8 ZINC

11 023454 1 KEY WOODRUFF #E

12 077043F 1 CONDUIT FLEX 1.25"ID (35” LG)

13 04576100BU 4 STUD M14-2.0 570 G5 ZINC

(5) 04576100BF 4 STUD M14-2.0 X 540 G5 ZINC

14 052646 4 WASHER FLAT M14

15 043123 4 WASHER LOCK M14

16 051779 4 NUT HEX M14-2.0 G8 YEL CHR

(2) 17 0A2601 1 SCREW HHC M16-2.0 X 45 G8.8

18 072879 1 SPACER .69 X 2.75 X .37 ST/ZNC

(2) 19 059980 4 SCREW HHC M10-1.5 X 25 C10.9

20 046526 4 WASHER LOCK M10

21 0C3993 4 SCREW HHTT M4-0.7 X 25 BP

22 022264 4 WASHER LOCK #8-M4

(1) 23 047248 1 BALL BEARING-45 MM

(1) 24 070892 1 SLIP RING MACHINED

(3)25 0J7077 1 BLOCK OFF, ALTERNATOR AIR

(6)(7) 0J7348 1 BLOCK OFF, ALTERNATOR AIR QTA

(3)26 0J7077A 2 BLOCK OFF, ALT AIR LH/RH

(3)27 0J7007 1 BAFFLE-ALT INLET

(3)28 0J7086 1 PLATE LEAD CLAMP

(3)29 0C2454 19 SCREW HWHT M6-1 X 16 N WA Z/JS

(3)30 052250 1 TAPE FOAM 1X1 (166” LG)

EXPLODED VIEW: EV ALTCOMPRT DIRECT B-CAN

DRAWING #: 0J5599A

GROUP A

ITEM PART# QTY. DESCRIPTION

REVISION: J-8625-D Page 3 of 4

DATE: 5/6/14

(8)31 0J81840ST0R 1 SCROLL TOP 390 ALT CPL

(8)32 0J8184AST0R 2 SCROLL FT/RR 390 ALT CPL

(8)33 0J8184BST0R 2 SCROLL LH/RH 390 ALT CPL

34 089685 4 GROMMET .75 X .12 X .50

35 089961A 1 FOAM STRIP 3/4"WIDE X 1/4"THK (120”LG)

36 0C2266 6 SCREW PHTT M5-0.8 X 16 ZP

(7)37 056326 1 TRIM VINYL BLACK 1/8GP (10” LG)

NOTES (UNLESS OTHERWISE SPECIFIED :

(1) ROTOR REPLACEMENT PARTS.

(2) APPLY MEDIUM STRENGTH BLUE THREAD LOCKING FLUID TO THREADS.

(3) NOT USED IN OPEN SETS.

(4) TORQUE VALUES: (FOR REFERENCE ONLY)

ITEM #16 - 45 ft-lbs.

ITEM #17 - 144 ft-lbs.

ITEM #19 - 56 ft-lbs.

(5) 5.4L ONLY

(6) QTA ONLY

(7) 60KW ONLY

(8) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR)

• MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM.

• CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE SYSTEM FOR CORRECT MATERIAL

AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169).

EXPLODED VIEW: EV CPL C2 H CONTROL

DRAWING #: 0J6550

GROUP A

ITEM PART# QTY. DESCRIPTION

REVISION: J-6101-C Page 3 of 4

DATE: 8/14/13

1 0H0026 1 DECAL CHARGER POWER 120VAC C2

2 0G4649 1 ASSY PCB 2.4L IGN MOD PRGMMED

3 0C2266 2 SCREW PHTT M5-0.8 X 16 ZP

4 0F6156 1 PLATE WIRE SNGL GALV

5 022152 7 WASHER LOCK #10

6 081008B 1 GROMMET 1.25 X .25 X 1.00

7 0E3257 4 SCREW HWHTF M6-1.0 X 16

8 036943 2 SCREW PPHM #10-32 X 2

9 022097 1 WASHER LOCK M6-1/4

10 022264 6 WASHER LOCK #8-M4

11 0J0398 1 DECAL, CONTACT RAT 30VAC/30VDC

12 022158 7 NUT HEX #10-32 STEEL

13 0F3618A 1 DECAL CPL CUST CONN H CONTROL

14 067210A 1 DECAL GROUND LUG

15 023897 5 WASHER FLAT #10 ZINC

16 0H6160 1 COVER WIRE ENTRY CONNBOX

(1)17 0D4698 REF BLOCK TERM 20A 6 X 3 X 1100V

18 0C2428 4 SCREW PHTT #6-32 X 1/2 ZYC

19 0J3060 1 GASKET WIRE ENTRY COVER

20 057701 REF BLOCK TERM 20A 8 X 6 X 1100V

21 051713 6 WASHER FLAT M5

22 0J0575 2 DECAL, CUSTOMER WIRE #14

23 022473 4 WASHER FLAT 1/4-M6 ZINC

24 0J6810 1 DECAL CONBOX TB2 CONNECTIONS

25 022155 4 WASHER LOCK #6

26 0D6029 5 SCREW HHTT M6-1.0 X 16 ZYC

27 0F5458 2 SCREW HHSP #10 X 3/8 HI-LOW

28 055414 1 LUG SLDLSS #2-#8 X 17/64 CU

29 0E9764 1 RAIL SNAPTRACK PCB HOLDER BULK (6”LG)

(3)30 0J65610ST0R 1 SHIELD HIGH/LOW C2 CPL H

31 043180 3 WASHER FLAT M4

(4)32 0C2454 12 / 13 SCREW HWHT M6-1 X 16 N WA Z/JS

33 0C3990 3 SCREW PHTT M4-0.7 X 10 ZP

(1)34 0D7393U REF TERM BLOCK 4P UL 12-20AWG

35 0J6564 1 BK PNL CONBOX SUPPORT C2 QTA

36 0J6565 1 BACK PNL CONBOX TOP C2

37 026850 5 WASHER LOCK EXT 1/4 STL

38 0J0157 1 INTERFACE 1PH 120/240V

0J0156 1 INTERFACE 3PH 208/240V

0J0155 1 INTERFACE 3PH 416/480V

39 057073 2 JUNCTION BLOCK 3/8-16

40 039287 1 SCREW HHC M8-1.25 X 45 C8.8

(2)41 0D5466 REF BUSBAR NEUTRAL BLOCK 390

42 067989 1 NUT HEX FL WHIZ M8-1.25

43 0C2265 4 SCREW PHTT M4-0.7 X 12 ZP

(2)44 045335 REF SCREW HHC 1/4-28 X 3/4 G5

(2)45 083896 REF WASHER LOCK 1/4-M6 SS

46 022237 2 WASHER LOCK 3/8

47 022241 2 NUT HEX 3/8-16 STEEL

(2)48 0A7822 REF LUG SLDLSS 600/250-1/0X1/4-28

(4)49 0J1857 2 / 3 CT BRKT 1.1" WINDOW FRAME

50 0J0481 3 XFMR CURRENT 50A W/BRKT UL RCG

0J0481A 3 XFMR CURRENT 100A W/O BRKT U

0J0481B 3 XFMR CURRENT 150A W/O BRKT UL

0J0481C 2 XFMR CURRENT 200A W/O BRKT UL

51 0J7175 1 HARN CONBOX G2.4L G2 QTA (NOT SHOWN)

52 0F6207 1 OUTLET 20A GFCI 125V

53 0D3700 4 NUT FLANGE M6-1.0 NYLOK

54 082625 2 NUT LOCK HEX #6-32 NYL INSERT

55 029289 1 TAPE ELEC 1/2 FOAM (61” LG)

56 049226 2 WASHER LOCK M5

57 0G6962B 1 ASSY RELAY PCB 12VDC

(5)58 056326 1 TRIM VINYL BLACK 1/8GP (13” LG)

59 0H8006 1 DECAL CAUTION ELEC SHOCK SM

60 0F6146 1 HANG TAG 2 WIRE START (NOT SHOWN)

EXPLODED VIEW: EV CPL C2 H CONTROL

DRAWING #: 0J6550

GROUP A

ITEM PART# QTY. DESCRIPTION

REVISION: J-6101-C Page 4 of 4

DATE: 8/14/13

61 0A9457 1 DECAL NEUTRAL

62 036701 4 SCREW PPHM #10-32 X 1/2

UL CIRCUIT BREAKER (225AF)

A 0G5250 1 CB 175A 2 POLE 240V 225AF

B 0J6586 1 COVER CB G 225AF C2-C4

C 0F4186AGS0R 1 COVER CB DISH 2P G 225AF

D 0F8432A 1 INSULATOR CB 2P 225AF

E 0H7311 1 STANDOFF CB BOX CONBOX

F 045771 2 NUT HEX M8-1.25 G8 CLEAR ZINC

G 036261 4 RIVET POP .125 X .275 SS

H 0C2454 11 SCREW HWHT M6-1 X 16 N WA Z/JS

J 053640 2 SCREW RHM #8-32 X 3-1/4

K 038150 2 WASHER FLAT #8 ZINC

L 022264 2 WASHER LOCK #8-M4

M 022471 2 NUT HEX #8-32 STEEL

N 049897 4 SCREW SHC M8-1.25 X 20 G8

P 022129 6 WASHER LOCK M8-5/16

R 022145 4 WASHER FLAT 5/16-M8 ZINC

S 058306 2 SCREW SHC M8-1.25 X 25 C12.9

T 0F8843 2 BUS BAR 200A LUG ADAPTOR

U 0F8451 2 LUG SLDLSS 300 MCM-6 AL/CU

V 0G3259 1 DECAL TERMINAL SHOCK HZD BI

(3)W 0J78740ST0R 1 SHIELD-SM CIRCUIT BREAKER

X 0J7872 1 GASKET-CB SHIELD C2

Y 0E3257 2 SCREW HWHTF M6-1.0 X 16

Z 0K4772 1 DECAL SERVICE DISCONNECT

UL CIRCUIT BREAKER (BQ)

A 0J6585 1 COVER BQ3 CB C2 CPL

0J6584 - COVER BQ2 CB C2 CPL

B 0A2077 1 CB 0125A 2P 240V S BQ2 LL

040532 - CB 0100A 3P 240V S BQ3 LL

062812 - CB 0080A 3P 240V S BQ3 LL

C 0E7890 1 BRKT CB MTG BACK

0E6002 - MTG TRACK BQ SIEMENS CB 3P

D 0J6583 1 BRKT BQ CB STANDOFF

(4)E 022859 2/3 SCREW RHM #10-32 X ¾

F 0C3990 2 SCREW PHTT M4-0.7 X 10 ZYC

G 0C2454 11 SCREW THF M6-1 X 16 N WA Z/JS

(4)H 023897 4/6 WASHER FLAT #10 ZINC

(4)J 022152 2/3 WASHER LOCK #10

(4)K 022158 2/3 NUT HEX #10-32 STEEL

L 0F1733 1 DECAL CUSTOMER CONNECT INSIDE

M 029289 2 TAPE ELEC 1/2 FOAM

(3)N 0J78740ST0R 1 SHIELD-SM CIRCUIT BREAKER

P 0J7872 1 GASKET-CB SHIELD C2

R 0E3257 2 SCREW HWHTF M6-1.0 X 16

S 0K4772 1 DECAL SERVICE DISCONNECT

(1) ITEMS INCLUDED WITH HARNESS P/N 0J7175.

(2) ITEMS INCLUDED WITH NEUTRAL BLOCK P/N 0D5464B.

(3) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR)

• MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM.

• CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN

THE SYSTEM FOR CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169

(4) QTY. REQ. FOR 2 POLE BREAKER / QTY. REQ. FOR 3 POLE BREAKER.

(5) OPEN SET ONLY.

1 0F9517 1 WELDMENT FRAME 2.4L C2

2 052860 4 NUT FLANGED HEX M12-1.75

3 052251 4 DAMPENER VIBRATION 40 BLUE

4 052257 4 SPACER .49 X .62 X 1.87 PWDR/ZNC

5 052252 4 DAMPENER VIBRATION

6 052259 4 WASHER FLAT M12

7 052891 4 SCREW HHC M12-1.75 X 80 G8.8

8 0536210410 1 ASSY WIRE 14.00"

9 042909 1 SCREW HHC M8-1.25 X 30 G8.8

10 047411 1 SCREW HHC M6-1.0 X 16 G8.8

11 055414 1 LUG SLDLSS #2-#8 X 17/64 CU

12 0A1658 1 WASHER LOCK SPECIAL 1/4"

13 022097 1 WASHER LOCK M6-1/4

14 022473 2 WASHER FLAT M6-1/4 ZINC

15 049813 1 NUT HEX M6 -1.0 G8 YEL CHR

16 022261 1 WASHER SHAKEPROOF INT 3/8

17 0F9597A 1 SUPPORT LH ENGINE 2.4L

18 045764 1 SCREW HHTT M4-0.7 X 8 BP

19 062963 4 SCREW HHC M10-1.25 X 30 G8.8

20 022302 5 WASHER LOCK 7/16

21 022131 5 WASHER FLAT 3/8-M10 ZINC

22 065852 1 SPRING CLIP HOLDER .37-.62

23 0F9597 1 SUPPORT RH ENGINE 2.4L

24 022129 1 WASHER LOCK M8-5/16

25 0C3168 1 WASHER LOCK SPECIAL 5/16

26 022145 1 WASHER FLAT 5/16-M8 ZINC

27 045771 1 NUT HEX M8-1.25 G8 CLEAR ZINC

29 0F9596 1 SPACER ENGINE MOUNT (2.4L G1)

0F9596A 1 SPACER LH ENGINE MOUNT (2.4L G2)

30 052212 1 SCREW HHC M10-1.25 X 25 C8.8

31 0C2454 3 SCREW HWHT M6-1 X 16 N WA Z/JS

32 0H5718 1 HEAT SHIELD 2.4L G2

1 0F3408B 1 BATTERY TRAY C1 CPL

2 0F3411 1 STRAP BATTERY RETAINMENT

3 025507 REF WASHER SHAKEPROOF EXT 7/16 STL

4 052212 REF SCREW HHC M10-1.25 X 25 G8.8

5 046526 REF WASHER LOCK M10

6 022131 REF WASHER FLAT 3/8-M10 ZINC

7 050331A REF BATTERY POST COVER RED +

8 050331 REF BATTERY POST COVER BLACK -

9 038805Y 1 CABLE BATTERY BLACK #1 X 18.00

10 03880400AE 1 CABLE BATT RED #1 X 18.00

11 045771 REF NUT HEX M8-1.25 G8 YEL CHR

12 022129 REF WASHER LOCK M8-5/16

14 0F3976 1 BOOT CONTACTOR CABLES

15 0C2454 4 SCREW THF M6-1 X 16 N WA Z/JS

16 022145 REF WASHER FLAT 5/16-M8 ZINC

17 077483 REF BATTERY 12VDC 75-AH 26

EXPLODED VIEW: EV LEVEL ONE GUARDING 2.4L G2

DRAWING #: 0J8690

GROUP C

APPLICABLE TO:

REVISION: -A-

DATE: 2/10/12

ITEM PART# QTY. DESCRIPTION

1 0J8687 1 GUARD LEVEL 1 G2 TOP

1A (1) 0J8687A 1 GUARD LEVEL 1 G2 TOP

2 0J8688 1 GUARD LEVEL 1 G2 RH

3 0J8689 1 GUARD LEVEL 1 G2 BOTTOM

4 0J8691 1 GUARD LEVEL 1 G2 LH

5 0C2454 17 SCREW THF M6-1X16 N WA Z/JS

6 056326 1 TRIM VINYL BLACK 1/8GP (18”LG)

(1) USED WITH INTAKE MANIFOLD 0G8488 0NLY.

EXPLODED VIEW: EV AIR CLEANER

DRAWING #: 0F9809

GROUP D

ITEM PART# QTY. DESCRIPTION

REVISION: J-8527-B Page 2 of 2

DATE: 5/7/14

1 0E6586 1 GASKET BOSCH 32 & 40

2 0E0519A 1 ADAPTER CARBURETOR W/PVC CONN

3 0C8127 1 ELEMENT AIR CLEANER

4 049815 4 SCREW HHC M5-0.8 X 16 G8.8

5 022127 1 NUT HEX 1/4-20 STEEL

(1) 6 062974 1 STUD TH 1/4-20 X 4-1/2 G2 ZNC

7 0G0190 1 PLATE, AIR CLEANER TOP 2.4L

8 025870 1 NUT WING 1/4-20

9 022097 1 WASHER LOCK M6-1/4

10 022473 1 WASHER FLAT 1/4-M6 ZINC

(1) APPLY MEDIUM STRENGTH BLUE THREAD LOCKING FLUID TO THREADS.

0H1951

ENGINE 2.4L G2 4G64 CERT

0H1619 1 ENGINE 2.4L G2 CERTIFIED

2 046526 3 WASHER LOCK M10

3 039414 4 SCREW HHC M8-1.25 X 35 G8.8

4 0G0149 1 SCREW SHC M14-1.5 X 35 G10.9

5 0E9868A 1 ALTERNATOR DC W/OUT PULLEY

6 0F3217 1 SPACER DC ALTERNATOR PULLEY

7 042574 1 ADAPTOR 1/8 NPTF TO 1/8 BSPT

8 0A8584 1 SWITCH OIL PRESSURE 10 PSI 2 POL (R-PANEL)

0F4612 1 SENDER OIL PRESSURE 1/8" NPT (H-PANEL)

9 057772 1 WASHER NYLON .565

10 057765 1 ADAPTER M14-1.50 X 3/8 NPT

11 043790 1 BARBED EL 90 3/8 NPT X 3/8

12 0C7649 1 CLAMP HOSE .38-.87

13 069860E 1 HOSE DRAIN ASSY 28"

14 063076 7 WASHER FLAT .531 ID X 1.062 OD

15 0G1394 7 SCREW HHC M12-1.25 X 20 G10.9

16 052830 2 SCREW HHC M10-1.25 X 45 G8.8

17 025507 5 WASHER SHAKEPROOF EXT 7/16 STL

18 062963 3 SCREW HHC M10-1.25 X 30 G8.8

19 049821 3 SCREW SHC M8-1.25 X 30 G12.9

20 022129 26 WASHER LOCK M8-5/16

0D6029

SCREW THF M6

1 X 16 N WA Z/JS

22 0A6751 1 SWITCH HI-TEMP 245D X 3/8 NPT (R-PANEL)

0E0502 1 TEMPERATURE SENDER DELPHI (H-PANEL)

23 022145 7 WASHER FLAT 5/16-M8 ZINC

25 045771 3 NUT HEX M8-1.25 G8 CLEAR ZINC

26 022131 1 WASHER FLAT 3/8-M10 ZINC

27 049813 3 NUT HEX M6 X 1.0 G8 YEL CHR

28 046525 2 NUT HEX M10-1.25 G8 YEL CHR

29 058306 7 SCREW SHC M8-1.25 X 25 G12.9

30 022097 7 WASHER LOCK M6-1/4

31 022473 10 WASHER FLAT 1/4-M6 ZINC

32 043116 4 SCREW HHC M6-1.0 X 12 G8.8

33 026073A 2 PLUG STD PIPE 1/4 STEEL SQ HD

34 052243 1 SCREW HHC M10-1.5 X 60 G8.8

35 0A8258 9 SCREW HHC M8-1.25 X 25 G10.9

(1) 36 0G0664 1(REF) OIL FILTER G2 ENGINE

37 0G1502 1 COIL PACK

38 047290 1 HOSE 3/8 ID SINGLE BRAID (15” LG)

39 049340 1 BARBED EL 90 1/4 NPT X 3/8

(3) 40 045757 1 SCREW HHC M6-1.0 X 25 G8.8

(1) 44 0G0951 1(REF) GASKET EXHAUST MANIFOLD

45 0G3910 1 EXHAUST MANIFOLD G2 (MACHINE) (25KW, 35KW & 45KW)

46 0F9965E 1 FLEX PLATE 2 POLE 2.4L G2

47 0D2244M 2 ASSY MAGPICKUP(3/8-24 MALE)

48 0F9420 1 ADAPTER ENGINE 2.4L MACHINE

49 0G7461 1 STARTER MOTOR 12V

50 0G1472A 1 CAM SENSOR PIN ASSY

51 0G1476 1(REF) COVER CAM GEAR G2 REWORKED

52 0G0707 1 MANIFOLD INTAKE (USE HOSE 0G0816)

0G8488 1 MANIFOLD INTAKE (MACHINED) (USE HOSE 0H1546)

(1) 53 0G0950 1(REF) GASKET INTAKE MANIFOLD

54 0F9583 1 SPACER 2.4L G2 FLEX PLATE

55 0G0792 1 SHIELD HEAT G2

56 0G0792A 1 SHIELD HEAT SML

57 0G1501 1 BRACKET COIL PACK

59 0F9501 1 ADAPTER 2.4L CRANKSHAFT MACH

(1) 60 0G0952 1(REF) POLY V-BELT G2 (3600 RPM)

0D3488S 1 BELT SERPENTINE 37.0" (1800 RPM)

61 0G0788 1 PULLEY DC ALTERNATOR (3600 RPM)

0H8572 1 PULLEY DC ALTERNATOR (1800 RPM)

62 049721 3 SCREW HHC M6-1.0 X 35 G8.8 BLK

63 026925 1 PLUG STD PIPE 3/8 STEEL SQ HD

(3) 64 0F2776 1 BRACKET, SIGNAL CONDITIONER

65 052203 2 SCREW HHC M8-1.25 X 70 G8.8

(3) 66 0F2776D 1 BRACKET SIGNAL CONDITONER

67 0G9378 1(REF) DECAL SORE EPA CERTIFICATION

69 0G10080125 1 ROD ASSY OIL LEVEL GAUGE

70 0G3823 1 O-RING SIZE 9.0MM X 2.0MM NITR

71 0G10080288 1 CABLE, SPARK PLUG, NO.1

72 0G10080289 1 CABLE, SPARK PLUG, NO.2

73 0G10080290 1 CABLE, SPARK PLUG, NO.3

74 0G10080291 1 CABLE, SPARK PLUG, NO.4

(2) 75 0G9520 1(REF) PLUG TAPER

(1) SUPPLIED WITH ENGINE.

(2) APPLY LOCTITE 620 BEARING RETAINMENT

COMPOUND TO I/N 75.

(3) USED WITH H-PANEL ONLY

EXPLODED VIEW: EV COOLING SYSTEM & FAN DRIVE

DRAWING #: 0H3075

GROUP D

ITEM PART# QTY. DESCRIPTION

REVISION: K-1082-D Page 2 of 4

DATE: 11/12/14

1 0H30830ST03 1 WELDMENT RADIATOR SUPPORT C2

2 0F2608 1 RADIATOR 598 X 568 X 49 CPL RH

3 0F5263 1 V-BELT 31/64" X 57-3/8"

4 046526 5 WASHER LOCK M10

(1) 5 059981 4 SCREW HHC M10-1.5 X 30 G10.9

6 0F2776A 1 BRACKET, SIGNAL CONDITIONER (USED

ONLY WITH QTA PRODUCT)

7 0F5050A 1 SHIELD RADIATOR C4

8 029032 2 HOSE 9/32 ID (27”LG)

9 0F2573 1 PULLEY FAN V-GROOVE 9"

10 0F4011 1 FAN COOL 22" DIA 10 BLADE LH

11 0H20620ST03 1 ARM BELT TENSIONER

(1) 12 0H2051 1 SHOULDER BOLT 1/2 X 2-1/4"

13 0F2862 1 SPRING TENSION CPL

14 0F2560 1 PULLEY V-BELT 4" FLANGED

15 022131 4 WASHER FLAT 3/8-M10 ZINC

16 0E2507 1 PROBE, COOLANT LEVEL 3/8NPTF

0H1827 1 PROBE COOLANT LEVEL 3/8-18NPTF

17 035685 2 CLAMP HOSE #28 1.32-2.25

18 0F2561 1 HUB FLEX PLATE

19 0C8145 8 WASHER FLEX (THIN)

20 052250 2 TAPE FOAM 1 X 1 (26.75” LG)

21 0C7043 12 DISK FLEX

22 0C8165 2 NUT HEX LOCK 5/16-24 NY INS

23 022473 8 WASHER FLAT 1/4-M6 ZINC

(1) 24 0C8146 4 SCREW HHC 5/16-24 X 1.124

25 022097 16 WASHER LOCK M6-1/4

26 076749 1 TANK COOLANT RECOVERY

(2) 27 048031C 2(REF) CLAMP HOSE BAND 1/4

28 031971 1 BEARING #6205 2NSE C3 E SRI2 S

29 0F4496 1 PULLEY 4.5" DIA MACHINED

(1) 30 042911 1 SCREW HHC M10-1.5 X 30 G8.8

31 0F2872 1 SCREW HHC 1/2-13 X 2" G8

32 022304 1 WASHER FLAT 1/2 ZINC

33 022195 1 WASHER LOCK 1/2

34 022196 1 NUT HEX 1/2-13 STEEL

35 0F8651 9 SCREW HHFC M8-1.25 X 20 W/M6

36 099502 2 CLAMP HOSE #24 B1.06-2.00

37 0F9867 1 SHAFT FAN DRIVE

38 0F2461 1 RETAINER BEARING

39 022145 14 WASHER FLAT 5/16-M8 ZINC

40 022129 10 WASHER LOCK M8-5/16

(1) 41 039287 1 SCREW HHC M8-1.25 X 45 C8.8

42 082774 1 KEY WOODRUFF 4 X 19D

43 0G0795 1 HOSE LOWER RADIATOR G2

44 0G0816 1 HOSE UPPER RADIATOR G2 (USED WITH MANFLD P/N 0G0707)

0H1546 1 HOSE UPPER RADIATOR G2 (USED WITH MANFLD P/N 0G8488)

45 049813 8 NUT HEX M6 X 1.0 G8 YEL CHR

46 052644 1 SPACER .5 X 1.5 X .25 STL/ZINC

47 0C8566 16 SCREW HHFC M6-1.0 X 20 G8.8

48 0C2454 2 SCREW THF M6-1 X 16 N WA Z/JS

49 090283 1 CAP RADIATOR 13 PSI

50 0L01050ST0R 1 BRACKET COOLANT TANK

51 052677 1 WASHER NYLON .50 X .87 X .06

52 0H30880ST03 1 BRACKET TENSIONER SPRING

53 039253 2 SCREW HHC M8-1.25 X 20 C8.8

(3) 54 0H2844 2 (REF) BEARING SLEEVE 1/2/ X 3/4 X 1

55 049820 2 NUT HEX LOCK M8-1.25 NY INS

56 0G53150AL0R 1 SPACER CPL COOLING FAN 1/8"

(4) 57 0H1851 1 ASSY PCB LCL SENSOR (USE WITH I/N 16, P/N 0H1827 ONLY)

(4) 58 029333A 9 TIE WRAP UL 7.4” X .19” BLK (NOT SHOWN)

59 0D3700 8 NUT FLANGE M6-1.0 NYLOK

EXPLODED VIEW: EV COOLING SYSTEM & FAN DRIVE

DRAWING #: 0H3075

GROUP D

ITEM PART# QTY. DESCRIPTION

REVISION: K-1082-D Page 4 of 4

DATE: 11/12/14

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Specyfikacje produktu

Marka:	Generac
Kategoria:	generator
Model:	QT02524KVANA

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