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Operation Manual

Boom Sprayer

Please Read This Document Before Use.

BSM201

Introduction

Thank you for purchasing a Maruyama product. This Operation Manual explains the correct handling of the

product and how you can easily inspect and care for it, so that you can carry out your work safely and

comfortably using the machine.

Before using the product, read this manual carefully and understand the contents fully so that the product will

continue to demonstrate excellent performance.

After reading this manual, keep it in a safe place and reference it every time you have a question.

Please note that information contained in this manual may not exactly match the product you purchased due to

specification changes of the product, etc.

If you have any feedback on this product, please contact the Maruyama dealer or sales office near you.

 Scope of Use

This product is designed for spraying herbicide and controlling pests in crop fields.

Maruyama shall assume no responsibility for any accident caused by using the product outside the foregoing

scope of use or accident arising from an unauthorized modification or disassembly.

 Precautions

The precautions contained in this manual and warning labels bearing you see on the machine provide

important items that may cause injury if neglected. Read these precautions and labels carefully and be sure

to follow the instructions.

In this Operation Manual, particularly important handling precautions are denoted as follows:

Danger Failure to follow this instruction will lead to death or serious injury.---

Warning Failure to follow this instruction may lead to death or serious injury.---

Caution Failure to follow this instruction may lead to injury.---

Caution Failure to follow this instruction may lead to machine damage.---

 Lending the Machine to a Third Party

Before lending the machine, teach the person how to operate the machine and also explain one by one the

warning labels with the " " mark attached on the machine. Pass this Operation Manual/Safety Manual

together with the machine and instruct the user to carefully read these manuals to understand the contents

and get the hang of handling the machine, so that your friendly gesture will not turn into a tragedy. In

particular, spend time explaining the prohibited items. Explain the same to other family members who have

not received the instructions at the time of delivery.

 International Units

 This Operation Manual uses international units. Carefully read the table below to understand the

conversion values before use.

Conversion Table

Quantity

Unit indication under

new measuring

system

Conversion

Conventional unit indication

Remarks

Area

[m2] (square meters)

10000 [m2] = 1 [ha] = 100 [a]

= 10 tanbu (1 tanbu

= 10a)= 3000 tsubo

(approximately 1 tsubo=3.3 m2)

[a] (are), [ha] (hectare)

Tsubo (approximately 1

tsubo=3.3 m2) , chobu

( chobu = 100 a)1 ,

tanbu (1 tanbu = 10 a)

*[1]

Rotational

speed

[rpm] (revolutions per

minute)

[min-1] (per minute)

1 [min-1] = 1 [rpm]

[rpm]

*[2]

Force

[N] (Newton)

9.8 [N] = 1 [kgf]

[kgf] (weight kilogram)

Moment of force

[Nm] (Newton meter)

9.8 [N m] = 1 [kgf m]

[kgfm]

Pressure

[Pa] (Pascal)

0.98 [MPa] = 10 [kgf/cm2]

9.8 [Pa] = 1 [mmH

2O]

[kgf/cm2]

[mmH2O]

Work ratio/drive

power

[W] (watt)

735.5 [W] = 1 [PS]

9.8 [W] = 1 [kgf m/s]

[PS]

[kgf m/s]

* Notes

[1] [a] and [ha] may be used to indicate land areas.

[2] The number of revolutions per unit time is indicated as “rotational speed not as “revolutions.””

Table of Contents

1 For Safe Work ................................................................................................................................................ 3

2 Name of Each Part and Accessories ............................................................................................................. 5

3 Main Specifications ........................................................................................................................................ 6

4 Handling of Warning Labels ........................................................................................................................... 8

5 Preparing the Stand ..................................................................................................................................... 10

6 Installing/Removing the Boom Sprayer on/from the Tractor ......................................................................... 11

 Installing the Boom Sprayer on the 3 point Link Tractor- ....................................................................... 12

7 How to View/Use Each Unit ......................................................................................................................... 13

 Reagent tank ...................................................................................................................................................13

 Jet nozzle ........................................................................................................................................................13

 Water absorption strainer/feed valve ..............................................................................................................14

 Spray pump .....................................................................................................................................................14

 Pressure adjustment dial ................................................................................................................................15

 Spray cock ......................................................................................................................................................15

 Mast frame ......................................................................................................................................................15

 Boom device ...................................................................................................................................................16

(1) How to Open/Close the Side Boom ..................................................................................................... 16

(2) How to Use the Winch and Adjust the Spray Height ............................................................................ 18

8 Spray Plan ................................................................................................................................................... 20

9 Startup Inspection ........................................................................................................................................ 22

10 How to Feed Water .................................................................................................................................... 22

11 Spray Inspection ........................................................................................................................................ 22

12 Precautions for Spraying ........................................................................................................................... 24

13 Reagent Preparation.................................................................................................................................. 24

14 Spray Method ............................................................................................................................................ 24

15 Stopping the Spraying ............................................................................................................................... 25

16 After Spraying ............................................................................................................................................ 25

17 Maintenance and Inspection ...................................................................................................................... 26

 Mounting bolt/nut ................................................................................................................................... 27

 Side boom.............................................................................................................................................. 27

 Water filter net ....................................................................................................................................... 27

 Water absorption strainer ...................................................................................................................... 28

 Reagent piping connections .................................................................................................................. 28

 Nozzle .................................................................................................................................................... 28

 Jet nozzle............................................................................................................................................... 28

 V belt- ..................................................................................................................................................... 28

 Winch ..................................................................................................................................................... 28

18 Lubricant List ............................................................................................................................................. 29

19 Long term Storage- ..................................................................................................................................... 30

20 Piping Diagram .......................................................................................................................................... 31

21 Troubleshooting ......................................................................................................................................... 32

22 List of Key Consumables ........................................................................................................................... 33