Instrukcja obsługi Hoshizaki F-1002MRJ-C

Hoshizaki Maszyna do lodu F-1002MRJ-C

Przeczytaj poniżej 📖 instrukcję obsługi w języku polskim dla Hoshizaki F-1002MRJ-C (51 stron) w kategorii Maszyna do lodu. Ta instrukcja była pomocna dla 12 osób i została oceniona przez 2 użytkowników na średnio 4.5 gwiazdek

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Models
F-450MAJ(-C)
F-801MAJ(-C), MWJ(-C)
F-1002MAJ(-C), MWJ(-C), MRJ(-C), MLJ
F-1501MAJ(-C), MWJ(-C), MRJ(-C)
FD-650MAH-C, MWH-C, MRH-C
FD-1002MAJ-C, MRJ-C
Modular Flaker
Instruction Manual
Issued: 9-23-2016
hoshizakiamerica.com
2
WARNING
Only qualied service technicians should install and service the appliance. To
obtain the name and phone number of your local Hoshizaki Certied Service
Representative, visit www.hoshizaki.com. No installation or service should be
undertaken until the technician has thoroughly read this Instruction Manual.
Likewise, the owner/manager should not proceed to operate the appliance until the
installer has instructed them on its proper operation. Failure to install, operate, and
maintain the appliance in accordance with this manual will adversely affect safety,
performance, component life, and warranty coverage and may result in costly water
damage. Proper installation is the responsibility of the installer. Product failure or
property damage due to improper installation is not covered under warranty.
Hoshizaki provides this manual primarily to assist qualied service technicians in the
installation, maintenance, and service of the appliance.
Should the reader have any questions or concerns which have not been satisfactorily
addressed, please call, send an e-mail message, or write to the Hoshizaki Technical
Support Department for assistance.
Phone: 1-800-233-1940; (770) 487-2331
Fax: 1-800-843-1056; (770) 487-3360
E-mail: techsupport@hoshizaki.com
618 Highway 74 South
Peachtree City, GA 30269
Attn: Hoshizaki Technical Support Department
NOTE: To expedite assistance, all correspondence/communication MUST include the
following information:
• Model Number
• Serial Number
• Complete and detailed explanation of the problem.
3
CONTENTS
Important Safety Information 5 .................................................................................................
I. Specications 7 ......................................................................................................................
A. Electrical and Refrigerant Data 7 .....................................................................................
1. F-450MAJ(-C) 7 ..........................................................................................................
2. F-801M_J(-C) 7 ...........................................................................................................
3. F-1002M_J(-C)......................................................................................................... 8
4. F-1501M_J(-C) 8 .........................................................................................................
5. FD-650M_H-C 9 .........................................................................................................
6. FD-1002M_J(-C) 9 ......................................................................................................
B. Dimensions/Connections ............................................................................................ 10
1. Air-Cooled Models (MAJ(-C)) ................................................................................. 10
2. Water-Cooled Models (MWJ(-C)) ............................................................................11
3. Remote Models (MRJ(-C)) ..................................................................................... 12
4. Low Side, Parallel Rack System Models (MLJ(-C)) ............................................... 13
5. Remote Condenser Unit URC-5F
(use with F-1002MRJ(-C), FD-650MRH-C, FD-1002MRJ-C) ................................. 14
6. Remote Condenser Unit URC-14F
(use with F-1501MRJ(-C) ....................................................................................... 14
II. Installation and Operating Instructions ............................................................................ 16
A. Location ...................................................................................................................... 16
B. Checks Before Installation ........................................................................................... 16
C. How to Remove Panels ............................................................................................... 17
D. Dispenser Unit/Ice Storage Bin and Icemaker Setup .................................................. 18
E. Electrical Connection .................................................................................................. 19
F. Water Supply and Drain Connections 21 ..........................................................................
1. Icemaker 22 ................................................................................................................
2. Water-Cooled Condenser....................................................................................... 23
G. Remote Condenser Unit Installation 25 ...........................................................................
1. Location 25 .................................................................................................................
2. Checks Before Installation 26 .....................................................................................
3. Setup 26 .....................................................................................................................
4. Line Set Size and Refrigerant Charge 27 ...................................................................
5. Line Set Installation 28 ...............................................................................................
6. Electrical Connection 31 .............................................................................................
7. Stacking Remote Condenser Unit 32 ..........................................................................
H. Parallel Rack System Connection 33 ...............................................................................
1. Line Set Size and Rack System Requirements 33 ......................................................
2. Line Set Installation 33 ...............................................................................................
I. Final Checklist 36 ..............................................................................................................
J. Startup 37 .........................................................................................................................
IMPORTANT
This manual should be read carefully before the appliance is installed and operated.
Read the warnings and guidelines contained in this manual carefully as they
provide essential information for the continued safe use and maintenance of the
appliance. Retain this manual for any further reference that may be necessary.
4
K. Bin Control Check 38 .......................................................................................................
1. Infrared Sensor Check 38 ...........................................................................................
2. Infrared Sensor Shutdown Delay 40 ...........................................................................
L. Alarm Safeties ............................................................................................................. 41
III. Maintenance 42 ...................................................................................................................
A. Maintenance Schedule 43 ................................................................................................
B. Cleaning and Sanitizing Instructions 44 ...........................................................................
IV. Preparing the Appliance for Periods of Non-Use 48 ............................................................
V. Disposal 50 ...........................................................................................................................
7
I. Specications
A. Electrical and Refrigerant Data
The rating label and nameplate provide electrical and refrigerant data. The rating label
can be seen by removing the front panel. The nameplate is located on the rear panel. For
certication marks, see the nameplate.
We reserve the right to make changes in specications and design without prior notice.
1. F-450MAJ(-C)
Single Phase
Model Number F-450MAJ(-C)
AC Supply Voltage 115/60/1
Compressor 115V 8.4RLA 50LRA
Gear Motor 115V 2.4FLA 1/4HP
Fan Motor 115V 1FLA 50W
Other 115V 0.03A
Maximum Fuse Size 15 AMPS
Max. HACR Breaker
(USA Only)
15 AMPS
Max. Circuit Breaker
(Canada Only)
15 AMPS
Minimum Circuit
Ampacity
15 AMPS
Design Pressure HI-427PSI LO-230PSI
Refrigerant 404A 15.2 OZ.
2. F-801M_J(-C)
Single Phase
Model Number F-801MAJ(-C) F-801MWJ(-C)
AC Supply Voltage 115/60/1 115/60/1
Compressor 115V 7.5RLA 54.5LRA 115V 7.5RLA 54.5LRA
Gear Motor 115V 3.0FLA 200W 115V 3.0FLA 200W
Fan Motor 115V 1.0FLA 1/15HP – – –
Other 115V 0.03A 115V 0.03A
Maximum Fuse Size 15 AMPS 15 AMPS
Max. HACR Breaker
(USA Only)
15 AMPS 15 AMPS
Max. Circuit Breaker
(Canada Only)
15 AMPS 15 AMPS
Minimum Circuit
Ampacity
15 AMPS 15 AMPS
Design Pressure HI - 467PSI LO - 250PSI HI - 467PSI LO - 250PSI
Refrigerant 404A 1 LB. 12 OZ. 404A 10.7 OZ.
8
3. F-1002M_J(-C)
Single Phase
Model Number F-1002MAJ(-C) F-1002MWJ(-C) F-1002MRJ(-C) F-1002MLJ(-C)
AC Supply Voltage 115/60/1 115/60/1 115/60/1 115/60/1
Compressor 115V 11.2RLA
93LRA
115V 10.7RLA
93LRA
115V 11.2RLA
93LRA
– – –
Gear Motor 115V 3.0FLA 200W 115V 3.0FLA 200W 115V 3.0FLA 200W 115V 3.0FLA 200W
Fan Motor 115V 1.0FLA
1/15HP
– – – 115V 3A MAX
(Fan in URC)
– – –
Other 115V 0.03A 115V 0.03A 115V 0.53A 115V 0.53A
Maximum Fuse Size 20 AMPS 20 AMPS 20 AMPS 15 AMPS
Max. HACR Breaker
(USA Only)
20 AMPS 20 AMPS 20 AMPS 15 AMPS
Max. Circuit Breaker
(Canada Only)
20 AMPS 20 AMPS 20 AMPS 15 AMPS
Minimum Circuit
Ampacity
20 AMPS 20 AMPS 20 AMPS 15 AMPS
Design Pressure HI-467PSI
LO-250PSI
HI-427PSI
LO-250PSI
HI-467PSI
LO-250PSI
HI-467PSI
LO-250PSI
Refrigerant 404A 2 LB. 4 OZ. 404A 12.3 OZ. 404A
Total Refrigerant
Charge with
Hoshizaki Remote
Condenser Unit
URC-5F: 4LB. 1.2
OZ.
Use only with 404A,
407A, or 407F
4. F-1501M_J(-C)
Single Phase
Model Number F-1501MAJ(-C) F-1501MWJ(-C) F-1501MRJ(-C)
AC Supply Voltage 208-230/60/1 (3 wire with
neutral)
208-230/60/1 (3 wire with
neutral)
208-230/60/1 (3 wire with
neutral)
Compressor 208-230V 9.3RLA 56LRA 208-230V 9.3RLA 56LRA 208-230V 9.3RLA 56LRA
Gear Motor 115V 5.6FLA 400W 115V 5.6FLA 400W 115V 5.6FLA 400W
Fan Motor 115V 1.0FLA 1/15HP Cabinet: 115V 0.51FLA 8W Cabinet: 115V 0.51FLA 8W
Remote: 115V 3A MAX
Other 115V 0.03A 115V 0.03A 115V 0.03A
Maximum Fuse Size 20 AMPS 20 AMPS 20 AMPS
Max. HACR Breaker
(USA Only)
20 AMPS 20 AMPS 20 AMPS
Max. Circuit Breaker
(Canada Only)
20 AMPS 20 AMPS 20 AMPS
Minimum Circuit
Ampacity
20 AMPS 20 AMPS 20 AMPS
Design Pressure HI-467PSI LO-250PSI HI-427PSI LO-250PSI HI-467PSI LO-250PSI
Refrigerant 404A 2 LB. 5 OZ. 404A 1 LB 4.5 OZ. 404A
Total Refrigerant Charge
with Hoshizaki Remote
Condenser Unit URC-14F:
9LB. 9 OZ.
11
2. Water-Cooled Models (MWJ(-C))
Units: mm [in.]
F-801MWJ(-C)
F-1002MWJ(-C)
F-1501MWJ(-C) FD-650MWJ-C
A560 [22] 768 [30-1/4] 560 [22]
B550 [21-5/8] 756 [29-3/4] 550 [21-5/8]
C395 [15-9/16] 602 [23-3/4] 395 [15-9/16]
D659 [25-15/16] 874 [34-3/8] 659 [25-15/16]
E599 [23-9/16] 817 [32-1/8] 599 [23-5/8]
F575 [22-5/8] 731 [28-13/16] 575 [22-5/8]
G169 [6-5/8] 165 [6-1/2] 169 [6-5/8]
H24 [15/16] 25 [1] 23 [7/8]
I41 [1-5/8] 44 [1-3/4] 43 [1-3/4]
J67 [2-5/8] 87 [3-7/16] 62 [2-1/2]
K185 [7-5/16] 371 [14-5/8] 235 [9-1/4]
L145 [5-11/16] 139 [5-1/2] 95 [3-3/4]
M80 [3-1/8] 127 [5] 83 [3-1/4]
N675 [26-9/16] 676 [26-5/8] 587 [23-1/8]
O695 [27-3/8] 699 [27-1/2] 607 [24]
Q------- 323 [12-11/16] 280 [11]
R------- 30 [1-3/16] 28 [1-1/8]
S------- 330 [13] 324 [12-11/16]
T------- 113 [4-1/2] 106 [4-3/16]
Rear
Side
Bottom
F-801 and F-1002
Model Shown: F-801MWJ
Model Shown: F-801MWJ
Model Shown: F-801MWJ
NOTICE
• Allow 6" (15 cm) clearance at rear
and sides for proper air circulation
and ease of maintenance and/or
service should they be required. Allow
24"(61cm) clearance at top to allow
for removal of the auger.
• The dispenser unit/ice storage bin
opening must accommodate the
bottom opening as in the illustration.
Bottom
F-1501 and FD-650
Model Shown: FD-650MWJ-C
29
(1) Factory Line Set Modication
1) Recover the line set charge through the Schrader access ports on the Parker quick
connect couplings and store it in an approved container. Do not discharge the
refrigerant into the atmosphere. Remove the extra line set length or add extra tubing.
When adding extra tubing, insulate the additional copper tubes separately.
2) Use an electronic leak detector or soap bubbles to check for leaks. Add a trace
of refrigerant to the lines through the Schrader access ports on the Parker quick
connect couplings (if using an electronic leak detector), and then raise the pressure
using nitrogen gas (140 PSIG). WARNING! Do not use R-404A as a mixture with
pressurized air for leak testing.
3) Evacuate through the Schrader access ports on the Parker quick connect couplings and
charge with R-404A refrigerant vapor to a pressure of 15 to 30 PSIG. Go to step 2 in
"II.G.5.a) Factory Line Set Installation."
b) Field Fabricated Line Set Installation
1) Route the copper tube liquid line and copper tube discharge line (see "II.G.4 Line
Set Size and Refrigerant Charge" for details) from the remote condenser unit to the
icemaker. Leave a service loop behind the icemaker to allow the icemaker to be pulled
out for service. See Fig. 10.
NOTICE
• Ensure that there are no traps and no kinks in the line set. The service loop is not
considered an oil trap.
• Do not coil extra line set. Fabricate the line set to the proper length.
2) Insulate the two copper tubes separately.
3) Install Parker quick connect couplings on each end. OS-QUICK, a universal quick
connect coupling kit available as optional equipment from Hoshizaki America, is
recommended. NOTICE! Before brazing, remove the Schrader valve core from the
access port. When brazing, protect the coupling by using a wet cloth to prevent
the coupling from overheating. Do not use silver alloy or copper alloy containing
arsenic.
4) Allow the coupling to cool, then replace the Schrader valve core.
5) Use an electronic leak detector or soap bubbles to check for leaks. Add a trace
of refrigerant to the lines through the Schrader access ports on the Parker quick
connect couplings (if using an electronic leak detector), and then raise the pressure
using nitrogen gas (140 PSIG). WARNING! Do not use R-404A as a mixture with
pressurized air for leak testing.
6) Evacuate through the Schrader access ports on the Parker quick connect couplings and
charge with R-404A refrigerant vapor to a pressure of 15 to 30 PSIG.

Specyfikacje produktu

Marka: Hoshizaki
Kategoria: Maszyna do lodu
Model: F-1002MRJ-C

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