Instrukcja obsługi Festo OVEM-07-H-B-GO-CE-N-2N

Festo Niesklasyfikowane OVEM-07-H-B-GO-CE-N-2N

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8125662
OVEM
Vacuum generator
8125662
2020-05h
[8125664]
Operating instructions
Translation of the original instructions
2 Festo — OVEM — 2020-05h
3Festo — OVEM — 2020-05h
1 About this document................................................................................................... 5
1.1 Applicable documents.................................................................................................. 5
2 Safety........................................................................................................................... 5
2.1 Safety instructions........................................................................................................ 5
2.2 Intended use................................................................................................................ 5
2.3 UL certification............................................................................................................. 5
3 Further information..................................................................................................... 6
4 Service..........................................................................................................................6
5 Product overview......................................................................................................... 6
5.1 Product design............................................................................................................. 7
5.1.1 Product variants......................................................................................................7
5.1.2 Display components............................................................................................... 10
5.2 Function....................................................................................................................... 14
5.2.1 Switching functions................................................................................................ 15
5.2.2 Valve control...........................................................................................................16
5.2.3 Air saving function.................................................................................................. 17
5.2.4 Optimisation of the transport time..........................................................................18
5.2.5 Monitoring and diagnostics.................................................................................... 18
5.2.6 Measured variables................................................................................................ 19
5.2.7 Teach function........................................................................................................ 20
5.2.8 Operating statuses and menu structure..................................................................21
6 Assembly..................................................................................................................... 25
7 Installation.................................................................................................................. 28
7.1 Pneumatic installation.................................................................................................. 28
7.2 Electrical installation.................................................................................................... 30
8 Commissioning............................................................................................................ 32
8.1 Commissioning the vacuum generator......................................................................... 32
8.2 Setting the intensity of the ejector pulse...................................................................... 33
9 Operation and use....................................................................................................... 34
9.1 Setting the ejector pulse duration................................................................................ 34
9.2 Configuring switching outputs...................................................................................... 35
9.3 Setting the switching characteristics of a switching output........................................... 35
9.4 Set diagnostic message channel.................................................................................. 36
9.5 Teach-in switching point............................................................................................... 37
9.6 Deleting minimum or maximum pressure value............................................................ 37
9.7 Setting critical limits for the evacuation and air supply times........................................38
9.8 Teaching evacuation and air supply time...................................................................... 38
9.9 Displaying evacuation and air supply times.................................................................. 39
9.10 Deleting evacuation and air supply times..................................................................... 39
9.11 Mechanical manual override......................................................................................... 40
Table of contents
9.12 Electrical manual override............................................................................................. 40
9.13 Activating the security code...........................................................................................41
9.14 Switching air saving function on or off...........................................................................41
9.15 Restore factory settings.................................................................................................41
10 Maintenance and care.................................................................................................. 42
11 Fault clearance............................................................................................................. 43
11.1 Diagnostic levels........................................................................................................... 43
11.2 Error messages and error codes.................................................................................... 44
11.3 Malfunctions..................................................................................................................45
12 Disassembly................................................................................................................. 46
13 Disposal........................................................................................................................47
14 Technical data.............................................................................................................. 47
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1 About this document
1.1 Applicable documents
All available documents for the product www.festo.com/sp.è
Document Product Contents
Instruction manual Manifold rail OABM-P Assembly
Tab. 1 Applicable documents
2 Safety
2.1 Safety instructions
– The product may only be used in its original status without unauthorised modifications.
– Only use the product if it is in perfect technical condition.
– Use the product only inside buildings.
– Take into consideration the ambient conditions at the location of use.
– The product is intended for use in industrial environments. This product can generate high fre-
quency malfunctions, which may make it necessary to implement interference suppression meas-
ures in residential areas.
– Observe the specifications on the product labelling.
– Comply with all applicable national and international regulations.
– Observe the local regulations for environmentally friendly disposal.
2.2 Intended use
The intended use of the product is to generate a vacuum.
2.3 UL certification
In combination with the UL inspection mark on the product, the information in this section must also
be observed in order to comply with the certification conditions of Underwriters Laboratories Inc. (UL)
for USA and Canada.
UL approval information
Product category code QUYX (USA)
QUYX7 (Canada)
File number E322346
Standards taken into account UL 61010-1
C22.2 No. 61010-1
UL symbol
About this document
5.1 Product design
1Solenoid valve for ejector pulse (Eject)
2Solenoid valve for vacuum
3Mechanical manual override of the solenoid
valves
4Supply port (1)
5Exhaust port/silencer (3)
6Vacuum port (6)
7Housing with mounting holes
8Gate valve for changing the filter
9Filter housing with inspection window
10 Flow control screw for regulation of the
ejector pulse
11 Vacuum sensor with LCD display and operat-
ing buttons Fig.2è
12 Electrical connection
13 Size OVEM-...-C
Fig. 1 Operating elements and connections
Filter housing with inspection window only with OVEM-...-B/-BN
5.1.1 Product variants
Product variant Code Meaning
Vacuum generator OVEM Vacuum generator with solenoid valve and manual over-
ride
Product overview
7Festo — OVEM — 2020-05h
Product variant Code Meaning
-05 0.45mm
-07 0.7mm
-10 0.95mm
-14 1.4mm
-20 2.0mm
Nominal width of Laval
nozzle
-30 3.0mm
-H high negative pressureVacuum type
-L high suction volume
-B 20 mm wide, ISO standard
-BN 20 mm wide, NPT
Housing size/width
-C 36 mm wide, ISO standard
all ports with QS push-in fittings (-B-QS/-C-QS)-QS
all ports with QS push-in fittings inch (-BN-QS)
Supply/vacuum port with QS push-in fittings, exhaust
port with open silencer (-B-QO/-C-QO)
-QO
Supply/vacuum port with QS push-in fittings inch,
exhaust port with open silencer (-BN-QO)
all ports with G female thread (-B-GN/-C-GN)-GN
all ports with NPT female thread (-BN-GN)
Supply/vacuum port with G female thread, exhaust port
with open silencer (-B-GO/-C-GO)
-GO
Supply/vacuum port with NPT female thread, exhaust
port with open silencer (-BN-GO)
prepared for common supply manifold, vacuum and
exhaust port with QS push-in fittings (-B-PL/-C-PL)
-PL
prepared for common supply manifold, vacuum and
exhaust port with QS push-in fittings inch (-BN-PL)
prepared for common supply manifold, vacuum port
with QS push-in fittings, exhaust port with open silencer
(-B-PO/-C-PO)
Pneumatic ports
-PO
prepared for common supply manifold, vacuum port
with QS push-in fittings inch, exhaust port with open
silencer (-BN-PO)
Product overview
8 Festo — OVEM — 2020-05h
Product variant Code Meaning
-ON N/O, normally open (vacuum generation)
-OE N/O, normally open (vacuum generation) with ejector
pulse
-OPE N/O, normally open (vacuum generation) with power
ejector pulse (-C)
-CN N/C, normally closed (no vacuum generation)
-CE N/C, normally closed (no vacuum generation) with eject-
or pulse
Normal position of the
vacuum generator
-CPE N/C, normally closed (no vacuum generation) with
power ejector pulse (-C)
Electrical connection -N M12 plug (5-pin)
Vacuum sensor
- Without vacuum sensor (switching input PNP)
-1PD 1 switching output PNP, with display
-2P 2 switching outputs PNP
-2N 2 switching outputs NPN
-PU 1 switching output PNP, 1 analogue output 0 10V…
-PI 1 switching output PNP, 1 analogue output 4 20mA…
Alternative vacuum display
- bar (-B/-C), InHg (-BN)
-B bar (-BN)
-W InH20 (-BN)
-H InHg (-B/-C)
Tab. 3 Overview of variants
Product overview
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5.1.2 Display components
1Display segment switching output Out A
2Display segment switching output Out B
(except OVEM-...-1PD)
3Display segment switching input In A1
(except OVEM-...-1PD)
44-digit alphanumeric display
5Toolbar for functions
6Segment bar right: graphic display of the
current status of the digital inputs or valve
status
7B pushbutton
8A pushbutton
9EDIT button
10 Segment bar left: graphic display of the cur-
rent pressure value related to the maximum
measured value of the measuring range
Fig. 2 LCD display and operating keys
Symbol Description
Threshold value comparator selected
"[SP]" Switching point
Product overview
10 Festo — OVEM — 2020-05h
Symbol Description
Window comparator selected
"[SP]" + "[min]" lower switching point
"[SP]" + "[max]" upper switching point
"[HY]" Hysteresis
"[NO]"/"[NC]" Switching logic N/O contact (normally open) / N/C contact (normally
closed)
"[TeachIn]" Teach function (teach-in) active
"[Option]" Air saving function active
"[Lock]" Security code active
Segments display the following:
– current status of the digital inputs
– current valve status
è Tab. 5 OVEM-...-2P/-2N/PU/PI: additional displays of segment bars –
examples and
è Tab. 6 OVEM-...-1PD: additional displays of segment bars – examples
Tab. 4 Symbols in display
Display Description
Segment L10 is lit Vacuum solenoid valve is switched.
Segment L14 is lit Ejector pulse solenoid valve is switched.
Segment L17 + "[A]" lit and "[min]" flashing Minimum pressure value display
Segment L17 + "[A]" lit and "[max]" flash-
ing
Maximum pressure value display
Product overview
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Display Description
Segment L18 + "[B]" lit and "[msec]" +
"[_|¯¯|_]" flashing
Duration of ejector pulse
Segments L1, L3, L4, L5 lit and Diagnostics of evacuation and pressurisa-
tion times
"[msec]" + "[_|¯]" + "[min]" flashing Display of minimum evacuation time
"[msec]" + "[_|¯]" + "[max]" flashing Display of maximum evacuation time
"[msec]" + "[¯|_]" + "[min]" flashing Display of minimum pressurisation time
"[msec]" + "[¯|_]" + "[max]" flashing Display of maximum pressurisation time
"[msec]" + "[_|¯]" + "[SP]" + "[max]" flash-
ing
Display/setting of evacuation time critical
limit value
"[msec]" + "[¯|_]" + "[SP]" + "[max]" flash-
ing
Display/setting of pressurisation time crit-
ical limit value
Segments L1, L2, L5, L6 lit and display
"<ON>" - "[Option]" flashing
Setting of air saving function (EDIT mode)
"<ON>": air saving function active
"<OFF>": air saving function not active
Segments L1, L2, L5, L6 lit and "[Lock]"
flashing
Setting the security code (1...9999)
<OFF>: security code is not active
Segment L10 + "[B]" lit + display "<FORC>" additional function of the electrical manual
override via operating buttons
Vacuum solenoid valve switched
Segment L14 + "[B]" lit + display "<FORC>" additional function of the electrical manual
override via operating buttons
Ejector pulse solenoid valve (Eject)
switched
Tab. 5 OVEM-...-2P/-2N/PU/PI: additional displays of segment bars – examples
Product overview
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Display Description
Segment L10 is lit Vacuum solenoid valve is switched.
Segment L12 is lit Ejector pulse solenoid valve is
switched.
Segment L16 is lit digital switching input DI1 (suction) is
set.
Segment L18 is lit digital switching input DI2 (ejection) is
set.
Segment L17 + "[A]" lit and "[min]"
flashing
Minimum pressure value display
Segment L17 + "[A]" lit and "[max]"
flashing
Maximum pressure value display
Segments L1, L3, L4, L5 lit and Diagnostics of evacuation and pressur-
isation times
"[msec]" + "[_|¯]" + "[min]" flashing Display of minimum evacuation time
"[msec]" + "[_|¯]" + "[max]" flashing Display of maximum evacuation time
"[msec]" + "[¯|_]" + "[min]" flashing Display of minimum pressurisation
time
"[msec]" + "[¯|_]" + "[max]" flashing Display of maximum pressurisation
time
"[msec]" + "[_|¯]" + "[SP]" + "[max]"
flashing
Display/setting of evacuation time crit-
ical limit value
"[msec]" + "[¯|_]" + "[SP]" + "[max]"
flashing
Display/setting of pressurisation time
critical limit value
Product overview
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Display Description
Segments L1, L2, L5, L6 lit and display
"<ON>" - "[Option]" flashing
Setting of air saving function (EDIT
mode)
"<ON>": air saving function active
"<OFF>": air saving function not active
Segments L1, L2, L5, L6 lit and "[Lock]"
flashing
Setting the security code (1...9999)
<OFF>: security code is not active
Segment L10 + "[B]" lit + display
"<FORC>"
additional function of the electrical
manual override via operating buttons.
Vacuum solenoid valve switched
Segment L12 + "[B]" lit + display
"<FORC>"
additional function of the electrical
manual override via operating buttons.
Ejector pulse solenoid valve (Eject)
switched
Tab. 6 OVEM-...-1PD: additional displays of segment bars – examples
5.2 Function
Function overview
The OVEM is a vacuum generator with digital transmission of setpoint and actual value as well as dia-
gnostics and parameterisation options. It is configured with the operating keys. Diagnostic messages
are shown on the display.
Function OVEM-...
-2P/2N/P-
U/PI
OVEM-...
-1PD
Control of the compressed air supply with 2 valve functions
è 5.2.2 Valve control
x x
Air saving function 5.2.3 Air saving function x xè
Electrical and mechanical manual override
è è 9.12 Electrical manual override and 9.11 Mechanical manual override
x x
Monitoring of the vacuum build-up by integrated pressure sensor and
advanced monitoring functions 5.2.5 Monitoring and diagnostics è
x x
Auto-drop function:
Generation of an automatic ejector pulse/power ejector pulse for acceler-
ated vacuum purging and safe set-down 5.2.2 Valve controlè
x -
Product overview
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Function OVEM-...
-2P/2N/P-
U/PI
OVEM-...
-1PD
Generation of an ejector pulse/power ejector pulse via a control signal at
the digital switching input (Eject) DI2
- x
Tab. 7 Function overview
5.2.1 Switching functions
The solenoid valve for vacuum generation switches as an N/C or N/O contact, depending on the ver-
sion, when pressurised with compressed air.
The switching outputs can be configured via the switching functions. The switching mode of the
switching outputs can be set as threshold value or window comparators.
Threshold value comparator Normally open (N/O contact) Normally closed (N/C contact)
Switching function:
– 1 switching point (SP1)
TEACH mode1):
– 2 teach points (TP1, TP2)
– SP1 = (TP1+TP2)½
1) TP1 = minimum pressure value, TP2 = maximum pressure value, independent of the teach-in sequence
Tab. 8 Threshold value comparator: setting of switching point SP1 and hysteresis HY
Window comparator Normally open (N/O contact) Normally closed (N/C contact)
Switching function:
– 2 switching points (SP1,
SP2)
TEACH mode1):
– 2 teach points (TP1, TP2)
1) TP1 = minimum pressure value, TP2 = maximum pressure value, independent of the teach-in sequence
Tab. 9 Window comparator: setting of switching points SP1, SP2 and hysteresis HY
Code Switching output A Switching output B Switching inputs
-1PD Switching output positive
switching pressure sensor
outputA
- 2switching inputs, positive
switching
-2P Switching output positive
switching pressure sensor
outputA
Switching output positive
switching pressure sensor
outputB or diagnostic mes-
sage channel
Switching input positive
switching
Product overview
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1Control signal at the digital switching input
(suction) DI1
2Control signal at the digital switching input
(ejection) DI2 (only OVEM-...-1PD)
3Switching position of vacuum solenoid
valve
4Switching position of ejector pulse solenoid
valve
5Vacuum port (2)
tab Duration of ejector pulse
Fig. 3 Valve control switching characteristics
5.2.3 Air saving function
The air saving function reduces air consumption during the evacuation phase.
Product overview
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1Hysteresis
2Threshold value "Switch off suction" =
switching point SPA1
3Threshold value “Switch on suction”
4Ejector pulse
Fig. 4 Mode of operation of the air saving function
If the pressure value has reached switching point SP1 , vacuum generation is deactivated. An2
internal check valve prevents reduction of the vacuum. Vacuum can still be reduced slowly due to
leakage in the overall system (e.g.due to rough workpiece surfaces). To reduce power consumption,
vacuum generation is not switched on until it falls below the lower threshold value .3
The air saving function is activated in the factory.
If air-permeable workpieces are transported, the vacuum is reduced more quickly, which would cause
the vacuum generation to switch unnecessarily often. In this case, it makes sense to deactivate the air
saving function 9.14 Switching air saving function on or off.è
5.2.4 Optimisation of the transport time
The transport time can be optimised for variants with 2 switching outputs (OVEM-...-2P/-2N/-PU/-PI)
by using switching output Out B.
The vacuum required for the transport is controlled by switching output Out A. To optimise the trans-
port time, the workpiece can e.g. be gripped by the usable vacuum while the vacuum is building up.
The minimum usable vacuum required is monitored by switching output Out B.
5.2.5 Monitoring and diagnostics
The vacuum generator has monitoring functions that enable early detection of malfunctions or faults
during operation.
– Monitoring of process parameters (pressure value at the vacuum connection, switching points,
switching outputs and switching inputs, evacuation time tE, pressurisation time tB and critical limit
values)
– Diagnostic messages 11.1 Diagnostic levelsè
Product overview
18 Festo — OVEM — 2020-05h
– Fault detection 11 Fault clearanceè
The diagnostic messages are shown on the display.
Switching output Out B can also be set as a diagnostic message channel (dI 1 or dI 2) for variants with
2 switching outputs (OVEM-...-2P/-2N) 9.4 Set diagnostic message channel. è
The monitoring functions are activated at the factory (except for monitoring of the evacuation and
pressurisation times). The time monitoring can be activated through setting of the critical limits for
evacuation time and pressurisation
time 9.7 Setting critical limits for the evacuation and air supply times. è
5.2.6 Measured variables
Pressure value (vacuum)
The pressure value (vacuum) between the vacuum port and filter is continuously measured.
In the OVEM-...-20/30-C, the pressure value (vacuum) between the filter and the check valve is con-
tinuously monitored.
The minimum and maximum measured pressure values are saved. If the operating voltage of the vacu-
um generator is switched off, these values are reset.
Cycle time
A cycle covers the time from the start of evacuation through ejection to the start of the new evacu-
ation.
Evacuation time and pressurisation time
The evacuation time tE is measured from the start of evacuation until switching point SP1 of the
switching output is reached.
The pressurisation time tBis measured from the start of pressurisation up to the time at which the
pressure value (vacuum) falls below −50mbar.
Product overview
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1Switching point SP1
2Reset point RSP1
tE Evacuation time
tB Pressurisation time
Fig. 5 Cycle time - example for Out A (air save)
The displayed sequence of the switching statuses and control signals applies to all product variants
except OVEM-...-1PD. Sequence for OVEM-...-1PD Fig.3è
5.2.7 Teach function
The Teach function enables configuration of the switching points and time monitoring during runtime.
Static teach-in
Depending on the Teach command, one switching point (SP) or 2 switching points (SP1, SP2) are
determined from 2 teach points. The switching points are determined statically, that is, the measure-
ment value remains constant during the entire teach-in procedure. The air saving function is deactiv-
ated during execution of the teach-in procedure.
Dynamic teach-in
Setpoint values are calculated within the teach-in procedure from a time period. The procedure is
used to determine evacuation and air supply times. Fig.6è
After the start of the teach-in, time tE and tB are measured at every cycle. The times are averaged over
multiple cycle times. At the end of the teach-in, a function reserve of 100%is added to the averaged
values.
Product overview
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1Transport time
2Return time
3Cycle time 1
4Cycle time 2
5Cycle time N
Fig. 6 Mode of operation of dynamic teach-in - example OVEM-…-CE/-CPE
5.2.8 Operating statuses and menu structure
Meaning of symbols for representing the menu structure
Symbol Meaning
Automatic return to the RUN mode when the monitoring time has expired (here
80seconds)
Press EDIT button for 3 seconds: manual return to RUN mode
Symbol on the display flashes (here display segment for switching output Out A)
Input blocked/not blocked
Press individual pushbutton (here A pushbutton)
Press A or B pushbutton, set value
Press buttons simultaneously (here: B pushbutton and EDIT button)
Press the EDIT button
Product overview
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Symbol Meaning
Branching
Error display
Reset values
Cycle
Vacuum solenoid valve switched
Ejector pulse solenoid valve switched
Teach point is accepted
Special menu (SPEC) is active (setting air saving function, security code, max. evacu-
ation and max. air supply time)
Tab. 11 Meaning of symbols for representing the menu structure
RUN mode
– Basic status after the operating voltage is applied
– Display of the current measured value (relative pressure)
– Display of the signal statuses of the solenoid valves
– Display of the selected inputs and outputs
Product overview
22 Festo — OVEM — 2020-05h
SHOW mode
– Display of the current settings
– Display and delete minimum and maximum pressure values
– Display and delete minimum and maximum evacuation and pressurisation time
– Display of diagnostic messages
1Submenu only available with
OVEM-...-2P/-2N/-PU/-PI
Fig. 7 Menu structure for SHOW mode
Product overview
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EDIT mode
– Setting of parameters
– Operation of the electrical manual override (FORC)
1Submenu only available with
OVEM-...-CE/-OE/-CPE/-OPE
Fig. 8 EDIT mode menu structure
Product overview
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Direct mounting
Fig. 10 Direct mounting on the side
Variant Screws Tightening torque
OVEM-...-05/-07/-10-...-B/-BN M5 max. 2.5Nm
OVEM-...-14/-20-...-B/-BN M4 max. 2.5Nm
OVEM-...-20/-30-...-C M6 max. 2.5Nm
Tab. 12 Size and tightening torque of the screws for direct mounting on the side
Fig. 11 Direct mounting on the back
Variant Screw Tightening torque
OVEM-...-05/-07/-10/-14/-20-...-B/-BN M3 max. 0.8Nm
OVEM-...-20/-30-...-C M4 max. 0.8Nm
Tab. 13 Size and tightening torque of the screws with direct mounting on the back
Assembly
26 Festo — OVEM — 2020-05h
H-rail mounting
Type of mounting permissible only for sizes OVEM-...-05/-07/-10/-14/-20-...-B/-BN
H-rail mounting accessories www.festo.com/catalogueè
1H-rail mounting 2Screw
Fig. 12 H-rail mounting
1. Attach mounting plate on H-rail mounting .1
2. Attach OVEM with H-rail mounting to the H-rail and press in the direction of the arrow.
3. Secure to the H-rail with screw .2
Mounting with mounting bracket
Type of mounting permissible only for sizes OVEM-...-05/-07/-10/-14/-20-...-B/-BN
Accessories for mounting bracket www.festo.com/catalogueè
Fig. 13 Mounting with mounting bracket
Assembly
27Festo — OVEM — 2020-05h
Variant Screws Tightening torque
OVEM-...-05/-07/-10-...-B/-BN M5 max. 2.5Nm
OVEM-...-14/-20-...-B/-BN M4 max. 2.5Nm
Tab. 14 Size and tightening torque of the screws for mounting with mounting bracket
Mounting on common supply manifold
OVEM-...-B/-BN: Mounting is possible on a common supply manifold with a maximum of 8 places.
OVEM-...-C: Mounting is possible on a common supply manifold with a maximum of 4 places.
Assembly instructions for common supply manifold OABM-P www.festo.com/spè
7 Installation
7.1 Pneumatic installation
Variant Circuit symbol Variant Circuit symbol
OVEM-...-QO-CN
OVEM-...-GO-CN
OVEM-...-QO-CE
OVEM-...-GO-CE
OVEM -...- QO-CPE
OVEM -...- GO-CPE
OVEM -...- QO-CPE
OVEM -...- GO-CPE
OVEM-...-QS-CN
OVEM-...-GN-CN
OVEM-...-QS-CE
OVEM-...-GN-CE
OVEM -...- QS-CPE
OVEM -...- GN-CPE
OVEM -...- QS-CPE
OVEM -...- GN-CPE
OVEM-...-QO-ON
OVEM-...-GO-ON
OVEM-...-QO-OE
OVEM-...-GO-OE
Installation
28 Festo — OVEM — 2020-05h
Variant Circuit symbol Variant Circuit symbol
OVEM -...- QO-OPE
OVEM -...- GO-OPE
OVEM -...- QO-OPE
OVEM -...- GO-OPE
OVEM-...-QS-ON
OVEM-...-GN-ON
OVEM-...-QS-OE
OVEM-...-GN-OE
OVEM -...- QS-OPE
OVEM -...- GN-OPE
OVEM -...- QS-OPE
OVEM -...- GN-OPE
Tab. 15 Circuit symbols, pneumatic
OVEM-... -05-...-GN -07-...-GN -10-...-GN -14-...-GN -20-...-GN -30-...-GN
-05-...-GO -07-...-GO -10-...-GO -14-...-GO -20-...-GO -30-...-GO
Tube length
[m]
< < < < < < < < < < < < 0.5 2 0.5 2 0.5 2 0.5 2 0.5 2 0.5 2
Min. internal diameter of tubing [mm]
- Supply port 1 2 1.5 2 2 3 3 4 4 5 6 7
- Vacuum port 2 3 3 4 4 5 5.5 6 6 7 9 11
- Exhaust port 2 3 3 4 4 5 5.5 6 6 7 9 11
Tab. 16 Minimum inside diameter of the connection tubes for connections with G-female thread
Notes on the pneumatic connection
– Maximum permissible tube length 2 m
– OVEM-...-GN/-GO: minimum inside diameter of the connection tubes
è Tab. 16 Minimum inside diameter of the connection tubes for connections with G-female
thread.
– Do not seal exhaust port.
– OVEM-...-07/-10/-14/-20/-30: If necessary, lengthen silencers with a silencer extension
èwww.festo.com/catalogue.
– Recommendation: Use type PUN tubes www.festo.com/catalogue.è
Installation
29Festo — OVEM — 2020-05h
Circuit Diagrams
OVEM without vacuum sensor
Tab. 21 Circuit diagrams for vacuum generator
8 Commissioning
Commissioning by qualified personnel.
8.1 Commissioning the vacuum generator
At initial commissioning, the vacuum generator is placed in operation with the factory settings
è Tab. 22 Factory settings.
Requirement
Vacuum generator is fully mounted and connected 6 Assembly.è
Checking operating conditions
• Check operating conditions and critical limits 14 Technical data.è
Commissioning the vacuum generator OVEM-...-OE/-OPE
1. Apply operating pressure to supply port (1).
ÄNegative pressure is generated at the vacuum port (2).
2. Switch on the operating voltage.
ÄThe current pressure is displayed and the vacuum generator is ready for operation.
Commissioning the vacuum generator OVEM-...-CE/-CPE
1. Apply operating pressure to supply port (1).
2. Switch on the operating voltage.
3. Activate suction: apply input signal to pin 5.
ÄNegative pressure is generated at the vacuum port (2). The current pressure is displayed and
the vacuum generator is ready for operation.
Changing the operating pressure changes the power of the negative pressure at the vacuum port. This
allows the vacuum to be adjusted.
Functions and parameters can be specified:
– manually at the device EDIT modeè
– by teach-in TEACH modeè
Commissioning
32 Festo — OVEM — 2020-05h
8.2 Setting the intensity of the ejector pulse
Fig. 14 Set the intensity of the ejector pulse
Requirement
– Vacuum generator is in operation
Feed through with automatic ejector pulse (-2P/-2N/-NU/-NI/-PU/-PI)
1. Screw in the flow control screw completelyaJ
ÄThe channel for the ejector pulse is closed. An ejector pulse is not generated.
2. Switch on vacuum generation.
ÄNegative pressure is generated at the vacuum port.
3. Switch off vacuum generation.
4. Unscrew flow control screw slightly.
ÄAn automatic ejector pulse is generated. If an automatic ejector pulse is not generated, oper-
ate the mechanical manual override of the ejector pulse solenoid valve.
5. Screw the flow control screw out or in to adjust the ejector pulse to the required intensity.
Setting the ejector pulse duration 9.1 Setting the ejector pulse durationè
The use of large suction cups with connectors can create a device-independent vacuum due to the
interference resistance when the suction cup with connector is detached from the workpiece.
Set up the ejector pulse accordingly.
Requirement
– Vacuum generator is in operation
Procedure without automatic ejector pulse (1PD)
1. Completely screw in flow control screw for regulation of the ejector pulse.
2. Switch on vacuum generation.
ÄNegative pressure is generated at the vacuum port (2).
3. Switch off vacuum generation.
Commissioning
33Festo — OVEM — 2020-05h
4. Switch on solenoid valve for ejector pulse.
ÄAn ejector pulse is not generated.
5. Switch off solenoid valve for ejector pulse.
6. Slightly unscrew the flow control screw to regulate the ejector pulse.
7. Switch on solenoid valve for ejector pulse.
ÄAn ejector pulse is generated.
8. Repeat steps 1 to 7 until the required intensity of the ejector pulse is set.
The use of large suction cups with connectors can create a device-independent vacuum due to the
interference resistance when the suction cup with connector is detached from the workpiece.
Set up the ejector pulse accordingly.
9 Operation and use
Additional information on operating statuses and menu structure
è 5.2.8 Operating statuses and menu structure
9.1 Setting the ejector pulse duration
Requirements
– RUN mode is active.
– Security code is not active.
Processing
1. Press the EDIT button.
Ä[A] flashes and EDIT mode is active.
2. Press B pushbutton.
Ä[B] + segment L18 flash.
3. Press the EDIT button.
Ä[msec], [_|¯] and [¯|_] flash.
4. Set time (in ms) with the A button and the B button. To deactivate the ejector pulse, set to OFF.
5. Press and hold the EDIT button for 3 seconds.
ÄRUN mode is active.
When large suction grippers are used, a vacuum independent of the device may be built up for physic-
al reasons. The result is that the workpiece may not be released from the suction gripper, even if the
ejector pulse is set to a sufficiently long duration.
Operation and use
34 Festo — OVEM — 2020-05h
9.2 Configuring switching outputs
Display settings of the switching outputs
The process for displaying the settings of the switching outputs Out A (A-pushbutton) and Out B (B-
pushbutton) is basically identical. In addition, the configuration of the switching output and the dura-
tion of the ejector pulse is displayed for switching output Out B. The process is described below using
switching output Out A as an example.
Requirement
– RUN mode is active.
Processing
1. Press the A pushbutton.
ÄSHOW mode is active. The error number is displayed in case of errors.
2. Press the A pushbutton.
ÄThe following settings will be displayed:
– switching function (threshold value comparator or window comparator)
– Switching points [SP] or [SP] [min].
– Switching characteristic [NO/NC]
3. Press the A pushbutton.
ÄOnly with Window comparator switching function: switching point [SP], [max] is displayed.
– Press the A pushbutton.
– Hysteresis [HY] is displayed.
4. Press the A pushbutton.
ÄMinimum pressure value is displayed.
5. Press the A pushbutton.
ÄMaximum pressure value is displayed.
6. Press the A pushbutton.
ÄRUN mode is active.
9.3 Setting the switching characteristics of a switching output
The process for setting the switching outputs Out A (A-pushbutton) and Out B (B-pushbutton) is basic-
ally identical. The switching output Out B must also be defined as switching output In A1, because Out
B can also be configured as a diagnostic message channel 9.4 Set diagnostic message channel. Theè
process is described below using switching output Out A as an example.
Requirements
– RUN mode is active.
– Switching output Out B is defined as switching output In A1.
– Security code is not active.
Operation and use
35Festo — OVEM — 2020-05h
Processing
1. Press the EDIT button.
Ä[A] flashes. EDIT mode is active.
2. Press B pushbutton.
Ä[B] flashes.
3. Press the EDIT button.
ÄDisplay <InA1>
4. Press the EDIT button.
ÄThe currently set switching function flashes (threshold value comparator or window compar-
ator).
5. Set switching function using the A or B pushbutton.
6. Press the EDIT button.
Ä[SP] flashes (threshold value comparator) or [SP], [min] flashes (window comparator).
7. Set switching point (SP or SPmin) with the A or B pushbutton.
8. Press the EDIT button.
ÄOnly with switching function window comparator: [SP], [max] flashes.
– Set switching point (SPmax) with the A or B pushbutton.
– Press the EDIT button.
è[HY] flashes.
9. Set hysteresis [HY] with the A or B pushbutton.
10. Press the EDIT button.
Ä[NO] or [NC] flashes.
11. Set the switching characteristic [NO/NC] with the A or B pushbutton.
12. Press the EDIT button.
ÄRUN mode is active.
9.4 Set diagnostic message channel
If switching output Out B is set as diagnostic message channel (dl 1 or dl 2), switching output Out B
can no longer be used as switching output In A1.
Requirements
– RUN mode is active.
– Security code is not active.
Processing
1. Press the EDIT button.
Ä[A] flashes. EDIT mode is active.
2. Press B pushbutton.
Ä[B] flashes.
3. Press the EDIT button.
ÄIf Out B is defined as switching output, <InA1> is displayed.
4. Set the diagnostic message channel (dI 1 or dI 2) using the A or B pushbutton.
Operation and use
36 Festo — OVEM — 2020-05h
5. Press the EDIT button.
Ä[NO] or [NC] flashes.
6. Set the switching characteristic [NO/NC] with the A or B pushbutton.
7. Press the EDIT button.
ÄRUN mode is active.
9.5 Teach-in switching point
The air saving function is automatically deactivated during teach-in. If the pressure differential
between the teach points is too low, teach-in will not work.
The process is the same for teach-in of switching outputs Out A (A pushbutton) and Out B (B pushbut-
ton). The process is described below using switching output Out A as an example.
Requirements
– RUN mode is active.
– Switching function is set.
– Security code is not active.
Procedure
Object gripped or object not gripped – the sequence is freely selectable.
1. Set the vacuum for the first teach point.
2. Press the A pushbutton and the EDIT button simultaneously.
Ä– TEACH mode is active.
– Air saving function is deactivated.
– Measured value will then be taken as first teach point (TP1).
– [A] and [TeachIn] flash.
3. Set the vacuum for the second teach point (TP2).
4. Press the A pushbutton and the EDIT button simultaneously.
Ä– Measured value is taken as second teach point (TP2).
– Switching points (SP or SPmin and SPmax) are valid.
– Air saving function is activated.
– RUN mode is active.
The hysteresis is adjusted to the teach-in values. Set hysteresis
( 9.2 Configuring switching outputs).è
Recommendation: check the teach-in values in a test run.
9.6 Deleting minimum or maximum pressure value
Requirements
– RUN mode is active.
Operation and use
37Festo — OVEM — 2020-05h
Processing
1. Press the A pushbutton.
ÄSHOW mode is active.
If there are errors, the error numbers are shown.
2. Repeatedly press the A pushbutton until the minimum pressure value is displayed.
3. Press the A pushbutton to see the next value.
Press the EDIT button to delete the minimum pressure value.
ÄThe minimum pressure value is deleted.
4. Press the A pushbutton.
ÄMaximum pressure value is displayed.
5. Press the A pushbutton to return to RUN mode.
Press the EDIT button to delete the maximum pressure value.
ÄThe maximum pressure value is deleted.
6. Press the A pushbutton.
ÄRUN mode is active.
9.7 Setting critical limits for the evacuation and air supply times
Requirements
– EDIT mode is active and [Out A] flashes.
– Security code is not active.
Processing
1. Press the A pushbutton.
ÄDisplay <SPEC>
2. Press the EDIT button.
Ä[Option] flashes.
3. Press the EDIT button.
Ä[Lock] flashes.
4. Press the EDIT button.
Ä[msec] + [¯|_] + [SP] + [max] flash.
5. Set the maximum evacuation time using the A pushbutton and B pushbutton.
[OFF]: evacuation time monitoring is not active.
6. Press the EDIT button.
Ä[msec] + [SP] + [max] and [¯|_] flash.
7. Set the maximum air supply time using the A pushbutton and B pushbutton.
[OFF]: air supply time monitoring is not active.
8. Press the EDIT button.
ÄRUN mode is active.
9.8 Teaching evacuation and air supply time
Requirements
– RUN mode is active.
– Security code is not active.
– Switching function is set.
Operation and use
38 Festo — OVEM — 2020-05h
Processing
1. Press the A and B pushbuttons and EDIT button simultaneously.
Ä– TEACH mode is active.
– [TeachIn] and the diagnostics segments flash.
2. Measure at least one clock cycle.
An average is calculated from the measured cycles.
The more cycles are run the better the value. The teach-in values are applied with a function
reserve of100%.
3. Press the A pushbutton, B pushbutton and EDIT button.
ÄRUN mode is active.
If the switching points or the intensity of the ejector pulse are changed,teach-in the evacu-
ation and air supply times again.
Recommendation: check the teach-in values in a test run.
9.9 Displaying evacuation and air supply times
Requirement
– RUN mode is active.
Processing
1. Press A and B pushbuttons simultaneously.
Ä– SHOW mode is active.
– Evacuation time critical limit is displayed.
2. Press A and B pushbuttons simultaneously.
ÄAir supply critical limit is displayed.
3. Press A and B pushbuttons simultaneously.
ÄMinimum evacuation time is displayed.
4. Press A and B pushbuttons simultaneously.
ÄMaximum evacuation time is displayed.
5. Press A and B pushbuttons simultaneously.
ÄMinimum air supply time is displayed.
6. Press A and B pushbuttons simultaneously.
ÄMaximum air supply time is displayed.
7. Press A and B pushbuttons simultaneously.
ÄRUN mode is active.
9.10 Deleting evacuation and air supply times
Requirements
– SHOW mode is active.
– Minimum evacuation time is displayed.
Operation and use
39Festo — OVEM — 2020-05h
Processing
1. Press the A and B pushbuttons simultaneously to display the next value.
Press the EDIT button to delete the displayed value.
2. Press A and B pushbuttons simultaneously.
ÄRUN mode is active.
9.11 Mechanical manual override
Both solenoid valves can be manually switched with the manual override.
Fig. 15
1. Press in the plunger of the manual override with a blunt pin.
ÄThe solenoid valve switches.
2. Remove pin.
ÄThe plunger of the manual override is automatically reset. The solenoid valve returns to the
initial position.
9.12 Electrical manual override
Requirements
– RUN mode is active.
– Security code is not active.
Procedure
1. Press the EDIT button.
Ä– [A] flashes.
– EDIT mode is active.
2. Press B pushbutton.
Ä[B] flashes + segment L18 illuminated.
3. Press the EDIT button.
Ä[msec], [_|¯] and [¯|_] flash. The duration of the ejector pulse is displayed.
4. Press the EDIT button.
Ä<FORC> display. Electrical manual override is active.
5. Switch solenoid valves.
– Vacuum solenoid valve: press A pushbutton.
– Ejector pulse solenoid valve: press B pushbutton.
Operation and use
40 Festo — OVEM — 2020-05h
6. Press the EDIT button to exit the submenu.
ÄRUN mode is active.
9.13 Activating the security code
A security code can be set and activated to prevent changes by unauthorised persons.
– Factory setting: “OFF”
– The security code is reset when factory settings are restored.
Requirements
– RUN mode is active.
– Security code is not active.
Procedure
1. Press the EDIT button.
Ä– [A] flashes.
– EDIT mode is active.
2. Press the A pushbutton.
ÄDisplay <SPEC>
3. Press the EDIT button.
Ä[Option] flashes.
4. Press the EDIT button.
Ä[Lock] flashes.
5. Set the security code with the A and B pushbuttons.
[OFF]: security code is not active.
6. Press and hold the EDIT button for 3 seconds.
ÄRUN mode is active.
9.14 Switching air saving function on or off
Requirements
– EDIT mode is active and [Out A] flashes.
– Security code is not active.
Processing
1. Press the A pushbutton.
ÄDisplay <SPEC>
2. Press the EDIT button.
Ä[Option] flashes.
3. Switch the air saving function on or off using the A or B pushbutton.
– [ON]: air saving function active.
– [OFF]: air-saving function not active.
4. Press and hold the EDIT button for 3 seconds.
ÄRUN mode is active.
9.15 Restore factory settings
Restoring the factory settings resets the parameters, configuration and security code to the delivery
status. Tab. 22 Factory settingsè
Operation and use
41Festo — OVEM — 2020-05h
The current settings are lost.
1. Switch off operating voltage.
2. Press and hold the A-pushbutton + B-pushbutton + EDIT button.
3. Switch on the operating voltage.
ÄDisplay <CLEA>
4. Release A-pushbutton + B-pushbutton + EDIT button.
ÄThe factory settings are restored.
Factory settings
Parameter OVEM-...-H OVEM-...-L
Switching mode of the electrical output Threshold value comparator
Switching logic of the electrical output NO (normally open)
Air saving function Active
Security code OFF
SP1 [bar] -0.7 -0.4Out A (air save)
Hysteresis [bar] 0.25
SP1 [bar] -0.7 -0.4
SP2 [bar] -0.97 -0.67
Out A
Hysteresis [bar] 0.25 0.1
SP1 [bar] -0.5 -0.2
SP2 [bar] -0.71 -0.41
Out B1)
Hysteresis [bar] 0.2 0.1
Duration of ejector
pulse1)
[ms] 200
1) parameter not available for OVEM-...-1PD
Tab. 22 Factory settings
10 Maintenance and care
Clean device
1. Switch off energy sources:
– Operating voltage
– Compressed air
2. Clean device with non-abrasive cleaning agents.
3. Check air filter through the display window for dirt.
Replace air filter
The air filter cannot be replaced in the vacuum generator OVEM-...-20/-30-C
Maintenance and care
42 Festo — OVEM — 2020-05h
Dia-
gnostic
level
Diagnostic message channel Description
2 logical channel dI 1 or dI 2 is
active
Function still ensured, but with restrictions (e.g.higher
power consumption).
Emergency operation, maintenance urgently required.
3 logical channel dI 1 or dI 2 is
active
Function no longer ensured.
All controllable outputs of the device are inactive.
Tab. 23 Diagnostic levels for switching output Out B and display
If the evacuation and pressurisation time is to be monitored, set the critical limits for the evacuation
and pressurisation time 9.14 Switching air saving function on or off.è
11.2 Error messages and error codes
Display Dia-
gnostic
level
Description Remedy
Er01 3 Hardware errors in device – Replace device.
Er17 3 Supply voltage is too high or too low
(error)
– Check supply voltage.
Er20 2 permissible device temperature
exceeded
– Keep device away from heat
sources.
Er21 2 Short-circuit Out A – Check output for overload.
– Check installation.
Er32 2 OVEM-...-1PD:
Vacuum solenoid valve does not
switch or does not switch correctly
– Press mechanical manual override
several times.
– Check supply voltage.
– Replace device.
except for OVEM-...-1PD:
Solenoid valve does not switch or does
not switch correctly.
Plunger does not move; current
through solenoid coil is too low; short
circuit in solenoid coil
Er33 2
OVEM-...-1PD:
Ejector pulse solenoid valve does not
switch or does not switch correctly
– Press mechanical manual override
several times.
– Check supply voltage.
– Replace device.
Fault clearance
44 Festo — OVEM — 2020-05h
Display Dia-
gnostic
level
Description Remedy
Er34 1 Evacuation time exceeded in 2 of 5
cycles
Er35 2 Evacuation time exceeded by a factor
of two in 2 of 5 cycles
– Check for leakage.
Er36 1 Air supply time exceeded in 2 of 5
cycles
Er37 2 Air supply time exceeded in 2 of 5
cycles
– Check for leakage.
– Extend air supply time.
– Check throttle setting.
Er38 2 Switching frequency of air saving func-
tion 1 Hz (warning)>
– Check for leakage.
SP1 for Out A not reached after 10 s – Check for leakage.
– Check compressed air supply.
Switch-back threshold below specifica-
tion (active air saving function and
threshold value comparator)
Er39 2
upper trigger level above or lower trig-
ger level below specification (window
comparator)
– Check switching thresholds.
– Check settings for Out A.
– Check compressed air supply.
Er40 2 Supply voltage too high (warning)
Er41 2 Supply voltage too low (warning)
– Check supply voltage.
Tab. 24 Error messages, error codes, diagnostic levels and error description
11.3 Malfunctions
Malfunction Possible cause Remedy
device-independent vacuum
between workpiece and suction
gripper, ejector pulse not activated
or sufficiently dimensioned
– Activate ejector pulse when lift-
ing the suction gripper.
– Increase duration and intensity
of ejector pulse.
Tubing dimensioned incorrectly – Replace tubing (tubing dimen-
sions
è 7.1 Pneumatic installation).
Workpiece is not
released by the suction
gripper
Flow control screw closed – Open flow control screw.
Fault clearance
45Festo — OVEM — 2020-05h

Specyfikacje produktu

Marka: Festo
Kategoria: Niesklasyfikowane
Model: OVEM-07-H-B-GO-CE-N-2N

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