Instrukcja obsługi Federal ITRSS3634-B18

Federal lodówka ITRSS3634-B18

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E1954
01-05-10
INSTALLATION & OPERATIONS INSTRUCTIONS
Self-Contained & Remote Refrigerated Models
Including Dual Zone & Cold Deli Models
& Non-Refrigerated Displays
KEEP THIS MANUAL FOR FUTURE REFERENCE
Engineering and technical data are subject to change without notice.
FEDERAL INDUSTRIES 215 Federal Avenue Belleville, WI 53508
Toll Free 1(800) 356-4206 WI Phone (608) 424-3331 Fax: (608) 424-3234
- 2 -
CONTENTS
INTRODUCTION....................................................................................................................................... 3
WARNING LABELS & SAFETY INSTRUCTIONS ............................................................................. 4
PRE-INSTALLATION PROCEDURES .................................................................................................. 5
Inspection For Shipping Damage................................................................................................ 5
INSTALLATION INSTRUCTIONS......................................................................................................... 5
Locating The Display Case ......................................................................................................... 5
Removing Case From Shipping Skid.......................................................................................... 5
Grill Removal.............................................................................................................................. 6
Condensate Evaporator ............................................................................................................... 7
Cleaning ...................................................................................................................................... 7
Trim Kits Installation....................................................................................................................... 7
Exterior Trim .............................................................................................................................. 7
Interior Trim................................................................................................................................ 8
Refrigeration Installation (Refrigerated units)................................................................................. 9
Self Contained Models................................................................................................................ 9
Remote Models ........................................................................................................................... 9
ELECTRICAL INFORMATION & GROUNDING ............................................................................. 11
OPERATING INSTRUCTIONS............................................................................................................. 12
Controls..................................................................................................................................... 12
Shelves ...................................................................................................................................... 12
Rear Package Shelf ................................................................................................................... 12
Doors......................................................................................................................................... 12
Placing Product Into Case ......................................................................................................... 13
SHELVING INSTALLATION & REMOVAL................................................................................. 14-15
Shelves and shelf light quantity ................................................................................................ 16
SHELF INSTALLATION........................................................................................................................ 16
Wire Shelves ............................................................................................................................. 16
Glass Shelves ............................................................................................................................ 17
Metal Shelves............................................................................................................................ 17
MAINTENANCE ...................................................................................................................................... 18
Shelf Light Replacement......................................................................................................18-19
Top Light Replacement............................................................................................................. 20
PERIODIC MAINTENANCE................................................................................................................. 21
Cleaning Condenser Coil Filter............................................................................................21-22
Cleaning Condenser Coil .......................................................................................................... 23
CLEANING INSTRUCTIONS................................................................................................................ 24
Daily Cleaning .......................................................................................................................... 24
Weekly Cleaning....................................................................................................................... 25
Interior Cleaning ..................................................................................................................25-26
Exterior Cleaning ...................................................................................................................... 27
SERVICE INFORMATION .................................................................................................................... 27
Pre-Service Checklist...........................................................................................................27-28
Special Service Situations......................................................................................................... 29
SALE & DISPOSAL................................................................................................................................. 29
Owner Responsibility................................................................................................................ 29
REFRIGERATION & ELECTRICAL DATA ................................................................................. 30-31
MAIN WIRING DIAGRAMS ............................................................................................................ 32-37
LIGHT WIRING DIAGRAMS .......................................................................................................... 38-49
REPLACEMENT PARTS .................................................................................................................. 50-54
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INTRODUCTION
Thank you for purchasing a Federal Industries display case. This manual contains important
instructions for installing and servicing the Curved Glass and Hi-Volume Refrigerated (including
Dual Zone & Cold Deli) and Non-Refrigerated Display Cases. A repair parts list and wiring
diagram are also included in the manual. Read all of these documents carefully before installing
or servicing your case.
NOTICE
Read this manual before installing your case. Keep this manual and refer to it before
doing any service on the equipment. Failure to do so could result in personal injury or
damage to the case.
NOTICE
Installation and service of the electrical components in the case must be performed by a
licensed electrician.
The portions of this manual covering components contain technical instructions intended only for
persons qualified to perform electrical work.
DANGER
Improper or faulty hookup of electrical components in the case can result in severe injury
or death.
All electrical wiring hookups must be done in accordance with all applicable local,
regional, or national standards.
SERIAL NUMBER
Record the model and serial numbers of the case for easy reference. Always refer to both model
and serial numbers in your correspondence regarding the case.
Case Model__________________________ Serial Number______________________
Condensing Unit Model________________ Serial Number______________________
This manual cannot cover every installation, use, or service situation. If you need additional
information, call or write us:
WARRANTY/TECHNICAL SERVICE DEPARTMENT
Federal Industries
215 Federal Avenue
Belleville, WI 53508
Toll Free (800) 356-4206 / WI Phone (608) 424-3331
- 4 -
WARNING LABELS & SAFETY
INSTRUCTIONS
This is the safety-alert symbol. When you see this symbol on your case or in the
manual, be alert to the potential for personal injury or damage to your equipment.
Be sure you understand all safety messages and always follow recommended precautions and safe
operating procedures.
NOTICE TO EMPLOYERS
You must make sure that everyone who installs, uses, or services your case is
thoroughly familiar with all safety information and procedures.
Important safety information is presented in this section and throughout the manual. The
Following signal words are used in the warning and safety messages:
DANGER: Severe injury or death will occur if you ignore the message.
WARNING: Severe injury or death can occur if you ignore the message.
CAUTION: Minor injury or damage to your case can occur if you ignore the message.
NOTICE: This is important installation, operation, or service information. If you
ignore the message, you may damage your case.
The warning and safety labels shown throughout this manual are placed on your Federal
Industries case at the factory. Follow all warning label instructions. If any warning or
safety labels become lost or damaged, call our customer service department at 1(800) 356-
4206 for replacements.
This label is located on the back of the display case. This label is located below the display pan.
CAUTION
POWER BEFORE
RISK OF ELECTRIC
SHOCK DISCONNECT
91-12340
SERVICING UNIT.
CAUTION
HAZARDOUS MOVING PARTS
DO NOT OPERATE UNIT WITH
DISPLAY PANS REMOVED.
- 5 -
PRE-INSTALLATION PROCEDURES
Inspection for Shipping Damage
You are responsible for filing all freight claims with the delivering truck line. Inspect all
cartons and crates for damage as soon as they arrive. If damage is noted to shipping
crates, cartons, or if a shortage is found, note this on the bill of lading (all copies) prior to
signing.
If damage is discovered when the case is uncrated, immediately call the delivering truck
line and follow up the call with a written report indicating concealed damage to your
shipment. Ask for an immediate inspection of your concealed damage item. Crating
material must be retained to show the inspector from the truck line.
INSTALLATION INSTRUCTIONS
Locating the Display Case
The case should be located where it is not subjected to the direct rays of the sun, heating
ducts, grills, radiator, or ceiling fans, nor should it be located near open doors or main
door entrances. Also, avoid locations where there are excessive air movement or air
disturbances.
The condenser air inlet is located at the rear of the case. Do not block this inlet and do not
locate the air inlet near a source of heat.
Removing Case From Shipping Skid
CAUTION: Do not push against the top glass, front glass, end glass, doors or
door frames when removing the case from the skid or moving the case. Case
damage or glass breakage could result.
1. Remove crate top and sides and note missing or damaged items as explained in the pre-
installation procedures outlined above.
2. Move the case as near as possible to the final location and before removing it from the
shipping skid.
3. If your case is supplied with plastic end panels, remove them by lifting them in an upward
direction. Set these end panels aside to be reinstalled after case is placed in proper position.
4. Remove the (4) brackets that secure the case to the shipping skid.
- 6 -
5. Use the lifting handles located in each end of the case and lift case off of skid and into
required position.
6. Level and square the case as needed by adjusting the leg leveler in each corner of base. (Use
the wrench provided.) (The case must be level for proper drainage of defrost condensate to
the condensate evaporator and allow for proper alignment of front glass.) The 50”, 59”, &
77” cases also have a set of leg levelers in the center. These must be adjusted so the base is
flat.
7. The leveled case must be sealed to the oor using a NSF Listed Sealant.
8. If plastic end panels are required reinstall them on to case. Hook the key slot located on the
inside of the end panel down over screws located on each end of case.
Grill Removal (Refrigerated Units)
DANGER: Electric shock hazard. Do not operate unit with panels
removed.
There is a removable slotted panel at the rear of the case. The panel allows access to the
condensing unit, the light ballast, the condensate pan, and the field wiring connection box.
Remove this panel to make field wiring connections. See electrical information and
grounding section of this manual before wiring case.
Note: If electrical connection has been performed, disconnect power to case before removing grill
panel.
1. Remove the rear grill panel screws from top of rear grill.
2. Tilt the top of rear grill panel outward as shown in illustration on the right.
3. Pull rear grill panel tabs up and out of slots in base of case.
3. REAR GRILL
PANEL TABS
1. REAR GRILL
PANEL SCREWS
2.
E1954-7
- 7 -
Condensate Evaporator (Refrigerated Units)
This case is furnished with an electrical condensate evaporator. Plumbing connections are
not required.
The condensate evaporator is located toward the front of the machine compartment and is
accessible from the rear of the case. After removal of rear grill panel, make sure that the
drain line has not been dislodged during shipment and that the drain trap is located
properly over the water reservoir of the condensate evaporator pan.
Cleaning
For initial setup, clean the case as outlined in the weekly cleaning section of this manual.
Trim Kits Installation
Follow the “Case Installation” procedures in this manual for each display case that is going to be
adjoined in a lined up. Additional cases must be place directly next to the adjoining end of the
first case. Push cases together as close as possible keeping the front of the cases in alignment.
Once adjoining case is in proper position complete all of the procedures outlined in the “Case
Installation” section in this manual before installing the trim kit as outlined below.
Note: The Laminated plastic end panels and end panel screws are not used on the adjoining ends
of the cases that are to be butted together.
Exterior Trim
1. Remove the (3) 8-32 screws located on rear corner of each case and set aside (If preinstalled).
These screws will be used to attach rear exterior trim strip to case. Note: For units with rear
packing shelf , These screws hold the package shelf standard to the case. The packing shelf
and packing shelf standard must be temporarily removed for installation of rear exterior trim.
2. Remove the adhesive liner from the inside of the rear exterior trim strip and firmly place it
over the top and down the back of case. Be sure to center rear exterior trim strip over seem
between cases and to align slots with holes in case rear (If holes are provided)
EXTERIOR REAR
TRIM STRIP
EXTERIOR FRONT
TRIM STRIP
REAR SCREW
E1954-11
FRONT SCREW
- 8 -
3. Fasten rear exterior trim strip to each case with the (3) 8-32 screws previously removed.
If no holes are provided to fasten trim strip, use the (3) #8 self-drilling screws provided.
Note: For units with rear packing shelf, Reattach rear packing shelf standard over the top of
rear exterior trim strip using the existing holes in case. Place packing shelf back on to case in
desired standard slot.
4. Use a NSF approved silicone to seal rear exterior trim strip along the top surface of case.
5. Remove the (2) screw located on the front corner of each case and set aside. These screws will
be used to attach front exterior trim strip to case. Note: For units with front package shelf,
these screws hold the package shelf to the case. The package shelf must be temporarily
removed for installation of front exterior trim.
6. Fasten front exterior trim strip to each case with the (2) 8-32 screws previously removed.
Note: For units with front package shelf, Reattach front package shelf over the top of front
exterior trim strip case with the (2) 8-32 screws previously removed.
Interior Trim
The interior trim kit is used when adjoining cases have one glass panel or no glass panel
between them.
1. On units with sliding rear doors, remove both rear doors from track by lifting doors upward
until the bottom edge of door clears the lower track. Swing the bottom of door outward and
down out of top track.
On units with rear swing doors completely open doors to allow access to interior of case.
2. Cases with no glass panels: Remove the adhesive liner from the inside of the interior trim
strip and firmly place it over the center gap between the case interiors.
Cases with one glass panel: The interior glass trim is placed in the adjoining case that does
not have an end glass panel. Remove the adhesive liner from the inside of the interior trim
strip and firmly place it against the glass trim of adjoining case with the end glass panel.
3. Fasten interior glass trim with the stainless steel self drilling screws supplied with interior trim
kit
INTERIOR TRIM STRIP E1954-12
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Refrigeration Installation (Refrigerated units)
Self Contained Models
The self-contained models are shipped from the factory with a completely operational 134A
refrigeration system and require no modifications or adjustments upon installation.
Remote Models
The remote models are designed to use 134A refrigerant and shipped from the factory with the
evaporator coil, expansion valve, refrigerant solenoid valve and thermostat. The thermostat senses
interior case temperatures and opens and closes the refrigerant solenoid valve as needed to
maintain proper case temperatures. The condensing unit is optionally supplied from the factory
for remote location installation.
1. Mount condensing unit indoors as close to the remote display case as practical. The
refrigeration line should be as short as possible.
2. All refrigeration and/or electrical materials between the condensing unit and display case are
to be supplied by installing contractor.
3. Route properly sized and designed refrigeration lines from the condensing unit to the cabinet.
Horizontal suction lines should be pitched downward towards the condensing unit at least ½”
per 10’ run to aid the oil drainage. A “P” trap must be installed in the suction line at the foot
of every riser to insure oil return. Dry nitrogen should be used to flow through tubing while
brazing refrigeration lines.
4. Suction line must be insulated the entire length with armaflex (or equivalent). Do not run
liquid line inside insulation with suction line.
INSTALL
LOW PRESSURE
CUTOUT
LIQUID LINE
SUCTION LINE (INSULATED)
REMOTE
CONDENSING
UNIT
EVAPORATOR COIL
REMOTE DISPLAY CASE
EXPANSION
VALVE
LIQUID LINE
SOLENOID
VALVE
THERMOSTAT
INSTALL
FILTER DRIER
- 10 -
5. The filter drier, sightglass, and low-pressure control are not furnished with remote display
case models. The recommended low pressure setting for R134a refrigerant is 32# cut in and
0# cutout.
6. Leak check condensing unit, cabinet, and all connecting tubing. Cabinet and condensing unit
tubing hould be checked to insure no leaks occurred during shipping or from rough handling.
Make certain all refrigeration valves are opened and evacuate system to 500 microns. Charge
the system with refrigerant type specified on the data plates.
- 11 -
ELECTRICAL INFORMATION &
GROUNDING
This Case Must Be Grounded
DANGER: Improper or faulty hookup of electrical components in the
display case can result in severe injury or death.
Only a licensed electrician must perform all case electrical connections.
All electrical wiring hookups must be done in accordance with all applicable local, regional, or
national electrical standards.
A separate circuit for each display case is recommended to prevent other appliances on the same
circuit from overloading the circuit and causing malfunction.
The electrical service must be grounded upon installation.
This unit is designed for permanent connection to a power source. See the electrical data plate
located at the rear of the case for proper circuit size and wire ampacity.
The electrical connection box is e case. Remove rear grill on accessible from the rear of th
refrigerated models. (See “Grill Removal” in the installation section of this manual.) See
diagram below for location of the field wiring connection box.
2-3/4" DIA. ELECTRICAL ENTRANCE
IN BOTTOM OF CASE,
2-3/4" FROM SIDE OF BASE,
2-1/8" FROM REAR OF BASE.
7/8" DIA. ELECTRICAL ENTRANCE
ON REAR OF CASE,
1" FROM SIDE OF BASE
1-3/4" FROM BOTTOM OF BASE
BACK OF CASE OVERHANGS
BASE 1".
FIELD CONNECTION COVER
FOR REFRIGERATED CASES
FIELD CONNECTION COVER
FOR NONREFRIGERATED CASES
LIGHT SWITCH
(REFRIGERATED UNITS)
TEMPERATURE CONTROL
(REFRIGERATED UNITS)
POWER SWITCH
(NONREFRIGERATED UNITS)
E1954-8
- 12 -
OPERATING INSTRUCTIONS
Controls (Refrigerated Units)
Light Switch
This switch controls the power to the lighting circuit. The switch rocker is red in the “on”
position, black in the “off” position.
Temperature Control
This controls the refrigerated side by cycling the compressor/condensing unit. It has an
“off” position and the coldest setting when the knob is set all the way in the clockwise
position. Set this control at the lowest setting possible, while maintaining desired case
temperature.
Controls (Non-Refrigerated Units)
Power Switch
This switch controls the power to the lighting circuit and to the optional interior fan if
supplied. The switch rocker is red in the “on” position and black in the “off” position.
Shelves
Each display is furnished with shelves that are adjustable up and down and can be tilted in
three angular positions. See “Shelving Installation & Removal” section of this manual for
proper installation, adjustment and removal of shelving.
Rear Package Shelf (standard on Deli, optional on all other models)
The rear package shelf is removable and adjustable up and down. It can be removed or
adjusted by lifting rear package shelf up and out until the bracket is disengaged from shelf
standard. It can then be moved to desired height location and reattached.
Sliding Rear Doors
The doors can be easily removed by lifting doors upward until the bottom edge of door
clears the lower track. Swing the bottom of door outward and down out of top track.
Clean the door track frequently for easy door operation. A Very light film of lubricant,
such as PAM, will help the doors slide easily.
Swing Rear Doors
The Swing doors are not easily removable for cleaning and require no lubrication.
- 13 -
Placing Product into Case
After completing shelving installation as outlined in “Shelving Installation and Removal”
section of this manual you may begin placing product into the display case.
- Do not exceed 150 pounds of weight per shelf. Heavy product should be distributed
evenly across the entire shelving area.
- Determine desired shelving location and angle before placing product in case. Product
must be removed to readjust shelf location and angle.
(Refrigerated Models)
- Do not overhang the front of wire shelves with product. Product may overhang rear of
shelf, but allow a minimum of 1-1/2” between product and rear door. Improper clearance
in front and rear of shelf will block the refrigerated airflow and could cause product loss.
-Do not block the slots along the front or rear of the case display pan. Covering these slots
will block the refrigerated airflow and could cause product loss.
-The display pan is removable for cleaning and can become dislodged in shipment. To
ensure proper airflow and performance of the case, make sure that the display pan is
pushed completely down into evaporation tub. Check that the pan is installed properly
before placing product the display pans.
-Allow refrigerated models to run for at least two hours before placing pre chilled product
into unit. Turn temperature control to the lowest possible position that maintains required
interior cabinet temperature.
-CASE SHOULD BE STOCKED WITH PRE-CHILLED PRODUCT
ONLY.
ATTENTION:
- Federal refrigerated display cases are designed to operate in a
maximum environment of 75 DEG. F and 55% relative humidity.
Exceeding these limits could cause poor case performance and
sweating of glass panels.
- 14 -
SHELVING INSTALLATION & REMOVAL
1. Turn the light switch to the off position.On units with sliding rear doors, remove both rear
doors from track by lifting doors upward until the bottom edge of door clears the lower track.
Swing the bottom of door outward and down out of top track. On units with rear swing doors
completely open doors to allow access to interior of case.
2. andard slot on one side Insert a shelf bracket in the desired shelf st of case. Follow the
instruction in the illustration below. Place an additional shelf bracket in the same shelf
standard slot on the opposite end of case. Repeat for additional shelf tiers. For first time
installation it may be necessary to attach the clear plastic clips to only the shelf brackets
located on the side of the shelf light cord. Use the 6-32 x ¼ flat head screws supplied with
unit to attach clear plastic clips to the 1/8 hole on the inside of the shelf brackets. This step
may have already been performed at the factory for you. NOTE: Do not allow shelf bracket
to hit side glass
SHELF LIGHT OR
FRONT SHELF SUPPORT
SHELF BRACKET
CLEAR PLASTIC
CLIP
CLEAR PLASTIC CLIP
WIRE SHELF
FEMALE SHELF
LIGHT SOCKET
6-32 X 1/4 FLAT
HEAD SCREW
(WIRE SHELF ONLY)
(SHELF LIGHT ONLY)
6-32 X 1/4 FLAT
HEAD SCREW
CLEAR PLASTIC CLIP
(GLASS SHELF ONLY)
GLASS SHELVES
METAL SHELF
GLASS SHELF
HOLDER
GLASS SHELF
E1594-2
A
DETAIL A
B
DETAIL B
C
DETAIL C
- 15 -
3. Hang one end of shelf light housing on the front notch of a shelf bracket and then the other
end of shelf light housing on the notch of the shelf bracket on the opposite end. Repeat for
each additional shelf tiers. NOTE: On models without shelf lights, use a shelf support instead
of a shelf light housing.
4. Push shelf light cords into clear plastic clip located on inside of shelf brackets.
5. Remove the cap from the appropriate female light sockets. If socket is not being used for a
shelf light, the cap must be plugged into socket for entire light system to operate. NOTE:
Grip each side of cap firmly and wiggle and pull cap straight out of socket. Do not roll cap
during removal.
6. Plug in each shelf light by aligning the male pins on the appropriate shelf light cord plugs with
the female light sockets and push together. NOTE: Do not roll plug during insertion.
7. notch of one shelf bracket and then on the Hang one end of the shelf support on to the rear
rear notch of the shelf bracket on the opposite side. Repeat for additional shelf tiers.
8. Place supplied shelving onto shelf supports as outlined in the appropriate “Shelf Installation”
section of this manual.
9. On units with sliding rear doors, re-install both rear doors by lifting top of door into top track
and swinging bottom of door onto bottom track. Install door labeled “inner door” first on
inner track and door labeled “outer door” second on outer track.
0° NOTCH
6° NOTCH
12° NOTCH
4
E1954-3
1
2
34
INSTALLATION REMOVAL
2
3
1
TOP HOOK
BOTTOM TAB
SHELF BRACKET
SHELF STANDARD
A.. Place shelf bracket top hook into desired shelf
standard slot.
B. Lift shelf bracket top hook to allow shelf bracket
bottom tab to clear shelf standard slot.
C. Swing shelf bracketbottom tab into shelf standard
slot.
D. Place the desired shelf bracket notch of 0, 6, or 12
degrees onto bottom of shelf standard slot.
A. Lift shelf bracket up to allow shelf bracket notch
to clear the bottom of shelf standard slot.
B. Swing shelf bracket bottom tab out of shelf
standard slot.
C. Drop shelf bracket down to allow shelf bracket top
hook to clear top of shelf standard slot.
D. remove shelf bracket top from shelf standard slot.
- 16 -
Shelves and shelf light quantity
It is not required that all shelves and shelf lights supplied with each case are used. The quantity
of shelves and shelf lights can be tailored to your specic needs. If the supplied quantity of
shelves and shelf lights are not required, cap unused female socket located in interior of the case
mullion with caps supplied. Failure to do so will prevent entire lighting system from operating.
SHELF INSTALLATION
Wire Shelves
1. For first time installation, it may be necessary to attach the clear plastic clips to each end of
the rear shelf supports. Use the 6-32 x ¼ flat head screws supplied with unit to attach clear
plastic clips to the 1/8 hole on each side of shelf support. This step may have already been
performed at the factory for you. Repeat for each rear shelf support tier. (See illustration
E1594-2 Detail C) NOTE: On 73” long shelf supports, attach (2) additional clear plastic clips
into 1/8 holes near the center of rear shelf supports.
2. With rear sliding doors removed or rear swing door open, place front of wire shelf onto front
shelf light. (On front shelf support for models without shelf lights)
3. Snap the rear of shelf into the clear plastic clips on rear shelf support.
4. Repeat 2 & 3 for each tier.
NOTE: Units with 73” long rear shelf supports uses (2) wire shelves per tier. All other units use
(1) wire shelf per tier.
- 17 -
Glass Shelves
1. For first time installation attach (2) glass shelf holders to each glass shelf. Remove backing
from tape located on flat side of glass shelf holder. Position the glass shelf holders in the (2)
far corners of glass. (See illustration E1594-2 Detail A.) Repeat for each glass shelf. This
step may have already been performed at the factory for you
NOTE: Clean area of glass where glass shelf holder is to be located with rubbing alcohol
and let air dry before installing shelf glass holder.
2. With rear sliding doors removed or rear swing doors open, place front of glass shelf onto front
shelf light. (On front shelf support for models without shelf lights.)
3. Let the rear of the glass shelf onto the rear shelf support so that the glass shelf holder straddles
the rear shelf support. If clear plastic clips were factory-installed on top of rear shelf support,
remove and discard clear plastic clips.
4. Repeat steps 2 & 3 for each tier.
NOTE: Units with 46” or longer rear shelf supports use (2) glass shelves per tier. All other units
use (1) glass shelf per tier.
Metal Shelves
1. With rear sliding door removed, or rear swing door open, place front of metal shelf on to front
shelf light. (On front shelf support on models without shelf lights.)
2. Set the rear of the metal shelf on to the rear shelf support so that the notch at each end of
metal shelf straddles the rear shelf support. If clear plastic clips were factory-installed on top
of rear shelf support, remove and discard clear plastic clips.
3. Repeat steps 2 & 3 for each tier if supplied with more than (1) tier of shelving.
- 18 -
MAINTENANCE
Shelf Light Replacement
1. On units with sliding rear doors, remove both rear doors from track by lifting doors upward
until the bottom edge of door clears the lower track. Swing the bottom of door outward and
down out of top track. On units with rear swing doors completely open doors to allow access
to interior of case.
2. Remove shelving from unit through rear door opening.
3. Unplug appropriate light housing cord from socket and remove light housing from unit
through rear door opening.
4. Starting at the end opposite the light cord, remove plastic lens from the aluminum housing.
Push in on the topside of plastic lens until the plastic lens hook clears the aluminum-housing
hook. Roll plastic lens outward to peel its hook away from the aluminum housing hook.
Once the top corner is unhooked, continue to peel plastic lens hook from aluminum housing
along entire length. Once the lens is completely unhooked, rotate lens to disengage the half
moon lock located at the bottom of the plastic lens.
5. To remove bulb from aluminum housing grip the bulb receptacle end caps at each end of bulb.
Pull the bulb receptacle end caps straight outward away from light housing. Once bulb and
bulb receptacle end caps are removed from light housing remove the bulb receptacle end caps
from end of bulb. (Note: 50”dual zone models do not have end caps.)
BULB REMOVAL
- 19 -
6. Reinstall new bulb in the same manner as described in the Bulb Removal Procedure. Be sure
bulb is secure in bulb receptacles.
Note: Be sure to use a direct equivalent to the original bulb.
7. Reinstall plastic lens into aluminum housing.
A. Lay the aluminum housing on a flat surface with the bulb facing up. Slide the
half moon lock of the plastic housing into the half moon lock in the aluminum
housing. Note: Be sure the plastic half moon lock is completely inserted
along the entire length of aluminum housing.
B. Rotate plastic lens upward until the plastic lens hook touches the aluminum
housing hook.
C. Starting at the light cord end, push the plastic lens hook behind the aluminum-
housing hook until they begin to engage. Continue to snap hooks together
along the entire length of aluminum housing.
1. INSERT
LENS
2. ROTATE
3. SNAP IN
LENS INSTALLATION
- 20 -
Top Light Replacement
1. On units with sliding rear doors, remove both rear doors from track by lifting doors upward
until the bottom edge of door clears the lower track. Swing the bottom of door outward and
down out of top track. On units with rear swing doors completely open doors to allow access
to interior of case.
2. Remove all shelves, shelf supports and Shelf lights from unit through rear door opening. (See
“Shelving Installation and Removal” section of this manual for instruction if needed)
3. Remove top light lens clip screw(s), lens clip(s), and top light lens as illustrated below.
4. To remove bulb from top light housing, grip the bulb receptacle end caps at each end of bulb.
Pull the bulb receptacle end caps straight outward toward front of case. Once bulb and bulb
receptacle end caps are removed from top light housing remove the bulb receptacle end caps
from end of bulb. (Note: 50”dual zone models do not have end caps.)
5. Reinstall new bulb in the same manner as described in the Bulb Removal Procedure. Be sure bulb is secure in
bulb receptacles. Note: Be sure to use a direct equivalent to the original bulb.
6. clip screws in reverse order as shown in Reinstall top light lens, lens clips, and lens
illustration below.
1
2
3
4
TOP LIGHT LENS
TOP LIGHT LENS
LENS CLIP(S)
LENS CLIP SCREW(S)
BULB END CAPS
E1954-4
- 21 -
PERIODIC MAINTENANCE
Cleaning Condenser Coil Filter (Self Contained Refrigerated Units Only)
This refrigerated case is equipped with a reusable condenser coil filter, which filters large
dust particles from the air before air enters the condenser coil fins. It is very important
that this filter be cleaned on a monthly basis to insure proper refrigeration performance
and to prevent compressor failure.
For 31” & 36” long units without rear access cover:
1. Disconnect power to the unit.
2. Remove rear grill as described in the installation instruction section of this manual.
3. Slide filter out toward rear of case using the filter pull strap on filter.
4. Wash Using warm soapy water, wash filter, rinse, and let dry.
5. Apply a generous coat of filter coat adhesive to both sides of filter.
(Filter coat adhesive is available through any restaurant supply distributor.)
NOTE: Failure to coat filter with a fresh coat of filter adhesive after cleaning
will prevent filter from working properly. Failure to do so will allow the
condenser coil to plug, which will effect refrigeration performance and could
cause compressor failure.
6. Reinstall filter (filter pull-tab facing outward) and rear grill panel in reverse order.
AIR FILTER
CONDENSER
COIL FINS
AIR INTAKE
E1954-5
REAR GRILL
PANEL
- 22 -
For 50”, 59” & 77” long units with filter access cover:
1. Lift filter access cover latch so the latch stays in a horizontal position.
2. Tilt filter access cover outward and pull filter access cover tab out of notch in rear
grill panel.
3. Slide filter out toward rear of case using the filter pull strap on filter.
4. Wash filter using warm soapy water, rinse, and let dry.
5. Apply a generous coat of filter coat adhesive to both sides of filter.
(Filter coat adhesive is available through any restaurant supply distributor.)
NOTE: Failure to coat filter with a fresh coat of filter adhesive after cleaning
will prevent filter from working properly. Failure to do so will allow the
condenser coil to plug, which will effect refrigeration performance and could
cause compressor failure.
6. Reinstall filter (filter pull-tab facing outward) and filter access cover in reverse
order.
FILTER
FILTER ACCESS
COVER TAB
FILTER ACCESS
COVER
FILTER PULL
STRAP
FILTER ACCESS
COVER LATCH
E1954-6
REAR GRILL PANEL
- 23 -
Cleaning Condenser Coil (All Self Contained Refrigerated Cases)
Even though your refrigerated display case is provided with a reusable condenser air filter,
the condenser coil must be checked and cleaned at least every 6 months or as necessary.
1. Disconnect power to the unit.
2. Remove rear grill as described in the installation instruction section of this manual.
3. Slide filter out toward rear of case using the filter pull strap on filter.
4. Wash filter as described in cleaning condenser coil filter in this section of this manual.
5. Vacuum the front surface of the condenser coil.
6. Reinstall filter (filter pull-tab facing outward) and rear grill in the reverse order.
AIR FILTER
CONDENSER
COIL FINS
AIR INTAKE
E1954-5
REAR GRILL
PANEL
- 24 -
CLEANING INSTRUCTIONS
Daily Cleaning
The case should be cleaned thoroughly, as described in the weekly cleaning section,
before it is used for the first time.
NOTICE: Avoid splashing or soaking any electrical components with
water to prevent electrical damage to the case.
NOTICE: Shut off lights and power switches and remove all product from
case. Allow sufficient time for the unit to reach room
temperature before proceeding with cleaning.
NOTICE: Remove all product from case before proceeding with cleaning
procedure.
Note: For major spills or foreign material buildup use complete weekly cleaning instructions.
1. Clean all foreign materials from the door opening.
2. Wipe complete interior of case using a damp cloth.
3. Tilt the front glass forward as described in the illustrations below. This will allow
easier access to clean interior front and side glass. The glass can then be cleaned with
common window cleaners.
NOTE: On models that the front glass does not tilt out, the inside of glass must be cleaned
through the rear door access.
STRAIGHT GLASS E1954-10
PULL HANDLE
OPEN FRONT GLASS:
1. Stand in front of unit and grab the pull
handle with finger tips. It may be necessary
to push on front glass from inside of case.
2. Pull front glass outward until the glass
rests on front glass stops.
CLOSE FRONT GLASS:
1. Stand in front of unit and push on front
of front glass with both hands.
2. Firmly push front glass towards rear of unit
until front glass handle is against top glass
front.
- 25 -
4. wiped down using any ammoniated cleaners The remaining exterior surface should be
or soapy warm water.
Note: Detergents are not recommended and do not use abrasive cleaners or pads to
prevent scratching of surfaces.
Weekly Cleaning
This procedure is recommended on a weekly basis. It may need to be performed more
often if necessary to maintain a clean, sanitary case. The case should be cleaned to this
procedure before using the first time.
NOTICE: Avoid splashing or soaking any electrical components with water to
prevent electrical damage to the case.
NOTICE: Shut off light and power switches and remove all product from case.
Allow sufficient time for the unit to reach room temperature before
proceeding with cleaning.
Interior Cleaning
1. on and removal section Remove all interior shelving as described in the shelving installati
of this manual.
2. Remove both shelf standards from interior of case. First remove thumbscrew at bottom of
shelf standard and then slide shelf standard up to allow top key slot to clear.
Steps 3 & 4 on refrigerated only.
3. Lift the display pan up and out of evaporator tub. Remove display pan through rear
opening.
CURVED GLASS
PULL HANDLE
OPEN FRONT GLASS:
1. Stand in front of unit and grab the pull
handle with both hands.
2. Pull front glass outward until the glass
rests on front glass stops.
CLOSE FRONT GLASS:
1. Stand in front of unit and push on front
of pull handle with both hands.
2. Firmly push glass towards rear of unit
until front glass rests in closed position
- 26 -
4. Remove the evaporator fan shroud. First remove the thumbscrews along the backside of
evaporator fan shroud. Lift the rear of the evaporator fan shroud allowing the front to
hinge on fan shroud mounting tabs. Reach in and unplug the evaporator fan motor cord.
Continue to lift the evaporator fan shroud while at the same time pulling it to the door
opening of case until the slots in the evaporator fan shroud can clear the fan shroud
mounting tabs. Remove evaporator fan shroud through rear opening.
5. Clean the entire interior of the case using warm soapy water. Wipe off all soapy water
with a damp cloth and allow to dry.
NOTE: Depending on the amount of usage and spillage of foreign material, some fasteners may
have to be removed and parts disassembled to allow proper cleaning of the unit.
6. Clean all shelves, shelf support bars, shelf light housings, shelf light housings, shelf
brackets, and display pans using warm soapy water and a brush. Rinse thoroughly and
allow to dry.
7. Clean all foreign material from inner and outer rear door tracks using warm soapy water
and a brush. Apply a light film of lubricant such as PAM to make the doors operate
smoother.
8. Clean both sides of the doors and interior of the front glass using any common window
cleaner.
NOTE: Front glass can be tilted forward to simplify front glass cleaning. See “Daily Cleaning”
section for glass tilting operation.
9. Reassemble the case in reverse order starting with Step 6.
REAR DOOR
INNER
REAR DOOR
OUTER
SHELF BRACKET
SHELF STANDARD
SHELF
LIGHT
SHELVING
DISPLAY PAN
EVAP FAN SHROUD
FAN SHROUD
MOUNTING TABS
EVAP. FAN
E1954-9
REFRIGERATED
MODELS ONLY
SHELF
SUPPORT
- 27 -
Exterior Cleaning
1. Clean the front glass using any common window cleaner.
2. The exterior surfaces should be wiped down using any ammoniated cleansers or warm
soapy water.
NOTE: For major spills or foreign material build-up use complete weekly cleaning instruction.
SERVICE INFORMATION
Before any service work is
performed on the case, make
sure all power is disconnected
to the case.
Service problems or request for repair parts from authorized service agencies, trained service
personnel, or owners should be referred to:
WARRANTY/TECHNICAL SERVICE DEPARTMENT
Federal Industries
215 Federal Avenue
Belleville, WI 53508
Toll Free: (800) 356-4206 / WI Phone (608) 424-3331
Fax: (608) 424-3234
Pre-Service Checklist
You may avoid the cost and inconvenience of an unnecessary service call by first
reviewing this checklist of frequently encountered situations that can cause unsatisfactory
case performance.
CAUTION: Before servicing case turn off power at the main breaker
of fuse box.
CAUTION
RISK OF ELECTRIC SHOCK
DISCONNECT POWER
BEFORE SERVICING UNIT
- 28 -
Pre-Service Checklist
Case Does Not Operate
Check for disconnected power supply.
Check for tripped breaker or blown fuse.
Check that the thermostat is not “off”.
Lights Do Not Operate
Check that light switch is on.
Be sure light is properly seated in the sockets.
Check that light cord(s) are tight in the sockets.
Plug unused light sockets with socket cap provided with socket.
Case Temperature Too Warm
Check that the cold air inlet and outlet slots are not blocked.
Be sure that the rear doors are closed and tightly sealed.
Check for a blocked or dirty condenser coil lter or condenser coil ns.
Check cold airflow. Lack of adequate cold airflow could be a defective evaporator
fan or blocked evaporator coil. Check that paper or foreign material is not
blocking evaporator. If the evaporator coil is blocked due to excessive frost, turn
the thermostat knob to the “o” position for approximately one hour to defrost.
Excessive frost will buildup if the case is operated with the door open or ajar.
Check that the display pans are installed properly.
Glass Fogging
Check room ambient – Case is designed to operate in an environment not to
exceed 75°F and 55% relative humidity.
Check case temperature – Case is designed to operate between 38°F and 42°F.
Check that nothing is placed on the top of the case glass.
- 29 -
Special Service Situations
There are rare occasions when the refrigerant charge must be evacuated from a case in
order to perform service work. In those situations, Federal Industries recommends that the
refrigerant charge be evacuated into a recovery system to prevent the possibility of
hydrofluorocarbons (HFC’s) from being released into the atmosphere.
If moisture or liquid is observed around or under a Federal Industries case, an immediate
investigation should be made by qualified personnel to determine the source of the
moisture or liquid. The investigation made should determine if the case is malfunctioning
or if there is a simple housekeeping problem.
Moisture or liquid around or under a case is a potential slip/fall hazard for persons walking
by or working in the general area of the case. Any case malfunction or housekeeping
problem that creates a slip/fall hazard around or under a case should be corrected
immediately.
SALE & DISPOSAL
Owner Responsibility
If you sell or give away your Federal Industries case you must make sure that all safety
labels and the Installation-Service Manual are included with it. If you need replacement
labels or manuals, Federal Industries will provide them free of charge. Contact the
customer service department at Federal Industries at (800) 356-4206.
The customer service department at Federal Industries should be contacted at the time of
sale or disposal of your case so records may be kept of its new location.
If you sell or give away your Federal Industries case and you evacuate the refrigerant
charge before shipment. Federal Industries recommends that the charge be evacuated into
a recovery system to prevent the possibility of HFC’s from being released into the
atmosphere.
- 30 -
REFRIGERATION & ELECTRICAL DATA
REFRIGERATION & REFRIGERANT LIGHTS
EVAPORATOR
CONDENSATE COMPRESSOR
TOTAL
ELECTRICAL DATA R-134 (OZ) FAN MOTOR PAN HEATER RLA LRA AMPS
NON REFRIGERATED
CGD3148 SGD3148 N/A 0.5 N/A N/A N/A N/A 1.5
CGD3642 SGD3642 N/A 0.7 N/A N/A N/A N/A 1.5
CGD3648 SGD3648 N/A 0.7 N/A N/A N/A N/A 1.5
CGD5042 SGD5042 N/A 0.7 N/A N/A N/A N/A 1.5
CGD5048 SGD5048 N/A 0.7 N/A N/A N/A N/A 1.5
CGD5942 SGD5942 N/A 0.9 N/A N/A N/A N/A 1.5
CGD5948 SGD5948 N/A 0.9 N/A N/A N/A N/A 1.5
CGD7742 SGD7742 N/A 1.3 N/A N/A N/A N/A 1.5
CGD7748 SGD7748 N/A 1.3 N/A N/A N/A N/A 1.5
REFRIGERATED SELF CONTAINED
CGR3148 SGR3148 26 0.5 0.4 1.2 7.2 32.7 8
CGR3642 SGR3642 26 0.7 0.4 1.2 8.1 40 9
CGR3648 SGR3648 26 0.7 0.4 1.2 8.1 40 9
CGR5042 SGR5042 28 0.7 0.4 1.2 8.8 58.8 10.5
CGR5048 SGR5048 28 0.7 0.4 1.2 8.8 58.8 10.5
CGR5942 SGR5942 32 0.9 0.4 1.2 8.8 58.8 11.6
CGR5948 SGR5948 32 0.9 0.4 1.2 8.8 58.8 11.6
CGR7742 SGR7742 36 1.3 0.8 1.2 10.1 68 14.2
CGR7748 SGR7748 36 1.3 0.8 1.2 10.1 68 14.2
CGR5042DZ SGR5042DZ 26 0.5 0.4 1.2 7.2 32.7 8
CGR5048DZ SGR5048DZ 26 0.5 0.4 1.2 7.2 32.7 8
CGR5942DZ SGR5942DZ 26 0.7 0.4 1.2 8.1 40 9
CGR5948DZ SGR5948DZ 26 0.7 0.4 1.2 8.1 40 9
CGR7742DZ SGR7742DZ 26 0.7 0.4 1.2 8.1 40 9
CGR7748DZ SGR7748DZ 26 0.7 0.4 1.2 8.1 40 9
CGR5048CD SGR5048CD 28 0.7 0.4 1.2 8.8 58.8 10.5
CGR5948CD SGR5948CD 32 0.9 0.4 1.2 8.8 58.8 11.6
CGR7748CD SGR7748CD 36 1.3 0.8 1.2 10.1 68 14.2
CGR3660DZH 26 0.7 0.4 1.2 8.1 40 9
CGR5060DZH 28 0.7 0.4 1.2 8.8 58.8 10.5
CGR5960DZH 32 0.9 0.4 1.2 8.8 58.8 11.6
CGR7760DZH 36 1.3 0.8 1.2 10.1 68 14.2
Refer to the data plate attached to rear of the case for maximum fuse size and minimum circuit ampacity.
- 31 -
REFRIGERATION & REFRIGERANT LIGHTS
EVAPORATOR
CONDENSATE COMPRESSOR
TOTAL
ELECTRICAL DATA R-134 (OZ) FAN MOTOR PAN HEATER RLA LRA AMPS
REFRIGERATED REMOTE
CGR3148R SGR3148R N/A 0.5 0.4 1.2 N/A N/A 2.1
CGR3642R SGR3642R N/A 0.7 0.4 1.2 N/A N/A 2.3
CGR3648R SGR3648R N/A 0.7 0.4 1.2 N/A N/A 2.3
CGR5042R SGR5042R N/A 0.7 0.4 1.2 N/A N/A 2.3
CGR5048R SGR5048R N/A 0.7 0.4 1.2 N/A N/A 2.3
CGR5942R SGR5942R N/A 0.9 0.4 1.2 N/A N/A 2.5
CGR5948R SGR5948R N/A 0.9 0.4 1.2 N/A N/A 2.5
CGR7742R SGR7742R N/A 1.3 0.8 1.2 N/A N/A 3.3
CGR7748R SGR7748R N/A 1.3 0.8 1.2 N/A N/A 3.3
CGR5042DZR SGR5042DZR N/A 0.5 0.4 1.2 N/A N/A 2.1
CGR5048DZR SGR5048DZR N/A 0.5 0.4 1.2 N/A N/A 2.1
CGR5942DZR SGR5942DZR N/A 0.7 0.4 1.2 N/A N/A 2.3
CGR5948DZR SGR5948DZR N/A 0.7 0.4 1.2 N/A N/A 2.3
CGR7742DZR SGR7742DZR N/A 0.7 0.4 1.2 N/A N/A 2.3
CGR7748DZR SGR7748DZR N/A 0.7 0.4 1.2 N/A N/A 2.3
CGR5048CD SGR5048CD N/A 0.7 0.4 1.2 N/A N/A 2.3
CGR5948CD SGR5948CD N/A 0.9 0.4 1.2 N/A N/A 2.5
CGR7748CD SGR7748CD N/A 1.3 0.8 1.2 N/A N/A 3.3
CGR3650DZHR N/A 0.7 0.4 1.2 N/A N/A 2.3
CGR5060DZHR N/A 0.7 0.4 1.2 N/A N/A 2.3
CGR5960DZHR N/A 0.9 0.4 1.2 N/A N/A 2.5
CGR7760DZH48R
N/A 1.3 0.8 1.2 N/A N/A 3.3
Refer to the data plate attached to rear of the case for maximum fuse size and minimum circuit ampacity.
- 32 -
MAIN WIRING DIAGRAMS
120 VOLT DRY
UNIT MUST BE GROUNDED
M
BLK
G
MAIN WIRING DIAGRAM
DETAIL
COLOR CODE
B = BLUE
Y = YELLOW
W = WHITE
R = RED
BLK = BLACK
G = GREEN
W
60 HERTZ
1 PHASE
120 VOLTS
GND
L1
N
BLK
OPTIONAL
POWER
SWITCH
91-14145 8/16/99
FAN
MOTOR BLK
(SEE LIGHT WIRING
DIAGRAM DETAIL)
(SWITCH)
W (BALLAST) TO LIGHT
BALLASTS
- 33 -
120 VOLT REFRIGERATED SELF CONTAINED
UNIT MUST BE GROUNDED
IN CO MP.
FOR DETAILS.
SEE DIAGRA M
M
BLK
M
BLK BLK
BLK/RIB
BLK
EVAP.
FAN
MOTOR
BLK/RIB
91-14146 12/22/98
MAIN WIRING DIAGRAM
DETAIL
COLOR CODE
B = BLUE
Y = YELLOW
W = WHITE
R = RED
BLK = BLACK
G = GREEN
G
W
60 HERTZ
1 PHASE
120 VOLTS
GND
L1
N
BLK
BLK/RIB
BLK/RIB (THE RM.)
W
BLK
G
BLK
BLK
(THERM.)
G
(SEE LIGHT WIRING
DIA GRAM DE TAIL)
BLK
EVAP.
FAN
MOTOR
BLK/RIB
BLK
(BALLA ST)
(SWITCH)
LIGHT
SWITCH
TO LIGHT
BALLA ST
INCLUDE D ON 77" UNITS ONLY
CONDENSINGUNI
T
CORD
CO NDENSA TE
EVAPORA TO R
W
FIE LD
CONNECTION
BOX
BLK/RIB
BLK/RIB
(HEATER)
(HEATER)
HIGH P RESS.
CUTOUT
ON 36,59DZ
& 77DZ ONLY
DOO R TRIM HEATER
REAR SWING DO OR UNITS ONLY
CONDENSE R
RECE PTACL E
BLK
BLK
- 34 -
120 VOLT REFRIGERATED REMOTE
UNIT MUST BE GROUNDED
M
BL K
M
BL K B LK
BLK/RIB
BL K
E VAP.
FAN
MOTOR
BLK /RIB
91-141 47 8/4 /9 9
MAIN WIRING DIAGRAM
DETAIL
COLOR CODE
B = BLUE
Y = YELLOW
W = WHITE
R = RED
BLK = BLACK
G = GREEN
W
60 HERTZ
1 PHASE
120 VOLTS
GND
L1
N
BL K
G
(SEE LIGHT WIRING
DIA GRA M DETAIL)
E VAP.
FAN
MOTO R
BL K/RIB
BLK
(BAL LAST)
(SWITCH)
LIGHT
SWITCH
TO LIGHT
BA LLAST
INCLUDE D ON 77" UNITS ONLY
CO NDENS ATE
EVAPORA TOR
W
FIELD
CONNECTIO N
BO X
THERMOSTAT
BL K (THERM.)
BL K/RIB(HE ATER)
(HEATE R)
SO LENO ID V ALVE
BL K
W (S OLENOID)
BLK (THER M.)
BL K (SOLE NOID)
- 35 -
240 VOLT DRY
M
BLK
MAIN WIRING DIAGRAM
OPTIONAL
FAN
MOTOR BLK
1 PHASE
50/60 HERTZ
110-120 VOLTS
UNIT MUST BE GROUNDED
G
DETAIL 208-240 VOLT
COLOR CODE
B = BLUE
Y = YELLOW
W = WHITE
R = RED
BLK = BLACK
G = GREEN
50/60 HERTZ, 1 PHASE
208-240 VOLTS
GND
POW ER
SWITCH
91-15306 8/10/99
(SEE LIGHT WIRING
DIAGRAM DETAIL)
(SWITCH)
W (BALLAST) TO LIGHT
BALLASTS
BLK
W
H4
R
BLK
TRANSFORMER
H3H2H1
X4 X3 X2 X1
L1
L2

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Kategoria: lodówka
Model: ITRSS3634-B18

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